Design and Construction
P. Ghiasi; M. Salatin; R. Soon; S. M. Mir Esmaeili; K. Pirvandi; Gh. Najafi
Abstract
IntroductionThe world today is facing the issue of population growth, which will result in food shortages. One way to supply food to this growing population is to facilitate the production of agricultural products to meet the growing demand. Medicinal plants are an important product of the agricultural ...
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IntroductionThe world today is facing the issue of population growth, which will result in food shortages. One way to supply food to this growing population is to facilitate the production of agricultural products to meet the growing demand. Medicinal plants are an important product of the agricultural sector. In Iran, manual harvesting reduces the productivity of these crops, and the use of manual harvesting poses challenges related to available manpower. The costs and time required for manual harvesting are additional obstacles. Given the importance of developing medicinal plants, designing and constructing a mechanized machine for harvesting them could improve the harvesting process.Material and MethodsIn designing the machine for harvesting medicinal plants in cultivation rows, different scenarios were examined regarding the position of the machine relative to the tractor. The advantages and disadvantages of each scenario were listed separately, and finally, the continuous placement of tractors, harvesters, and trailers was defined. One of the goals of designing this machine is to perform harvesting operations for two row spacing’s - 80 and 160 cm. To achieve this goal, mechanisms were added to the machine that allow for changing the position of the harvesting head, as well as the cutting height. Moreover, due to the sensitivity of the harvested product to soil contact, the plants should be transferred immediately after cutting. Therefore, a transfer mechanism was designed and built to move the cut products to the trailer. Independent variables, including forward speed at two levels, type of reel in two types, and cutting blade in two types, were considered. Dependent variables also included harvesting efficiency, percentage of damaged plants, and harvesting capacity.Results and DiscussionThe results of variance analysis for different treatments show that the forward speed, type of reel, and cutting blade type have an effect on harvest efficiency. The difference in harvest efficiency is significant at a 1% probability level. A star cutting blade provides higher efficiency than a 40-teeth cutting blade. The rubber reel prevents plants from falling to the ground by creating a closed space in front of the blade. However, the inner parts of the rods reel are empty, and the plant can fall to the ground. Additionally, the plant may get wrapped around the rods, causing a decrease in harvesting efficiency. Another essential parameter when identifying and evaluating a harvesting machine is crop damage. Some plants get crushed and torn due to the impact on metal components. This situation reduces the quality of the harvested product, leading to a decline in the final product's price. The star-cutting blade causes more leaf rupture. In contrast, the teeth in the 40-teeth blade are continuous, making it unlikely for the leaf to get caught between the two teeth. However, with the star blade, the distance between the two blades is large, allowing the plant to get stuck in between and re-cut.ConclusionBased on tests conducted for eight different positions of the harvester, it was observed that the G test outperformed the other tests with 85.88% harvesting efficiency, a capacity of 344.8 kg h-1, and only 1.34% peppermint leaf damage. Therefore, for harvesting similar peppermint products, we recommend using a combination of a star blade, rubber carousel, and a forward speed of 1.2 meters per second. However, new tests should be conducted on other products like lavender and those with strong stems.
T. Mesri Gundoshmian; F. Keyhani Nasab; Gh. Shahgholi; E. Abdollahi
Abstract
Introduction Today, most of the agricultural machines for doing agricultural operations and covering the entire farm, must move in the farm, and travel a certain distance without doing anything useful. Common agricultural machines are controlled by human beings using habits, machinery models, and personal ...
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Introduction Today, most of the agricultural machines for doing agricultural operations and covering the entire farm, must move in the farm, and travel a certain distance without doing anything useful. Common agricultural machines are controlled by human beings using habits, machinery models, and personal experiences without using computer-based tools. This trend leads to repetitive patterns and affect farm efficincy. Therefore, applying optimization techniques in determining the optimum pattern and track for on-farm machinery would be very effective. One of the main problems of conventional movement patterns on farms is the time wasted on moving towards the end of the field, which will have a big impact on field efficiency. The purpose of this study is to reduce the useless distance traveled by agricultural machines using genetic algorithm while moving on the farm and going from one track to the next, and, consequently, increase farm efficiency. Materials and Methods In this study, the rectangle farm that was 80 meters wide and had an arbitrary length was selected for simulation, and different types of turning methods were tested. The calculations and simulation were based on genetic algorithm using the MATLAB 2013 software. In this case, the minimum traveled distance was set as solution evaluation criterion. The solutions were applied and simulated according to these assumptions: Each gene was considered a track number, and the algorithm’s chromosomes were produced by connecting all the tracks to each other,. The width of each track was considered equal to the width of the machine, and based on reproduction parameters such as population size and the number of repetitions, a percentage of the children were produced through point intersection and another percentage were produced through mutation. In determining the distance between the tracks, Ω or T or U were used for two adjacent tracks, U was used for two tracks that had a track between them, and a longer U was used for tracks that had more than one track between them. Based on the number of the initial population, the chromosomes that were supposed to be parents at the beginning were selected. The children produced new population was created and the above steps were repeated. During the last repetition, the best child chromosome was introduced as the answer. In order to calculate the effects of different methods of turning on the non-working distance covered during agricultural operations, the non-working distance traveled during 5 orders of movement, including 4 traditional orders (continuous, spiral, all-around, and blocked) and 1 smart order were compared to each other. In the continuous pattern, because movement continues in the next track at the end of each track, all the turnings are inevitably done in the Ω way, and thus a greater distance is travelled compared to the U way. In the spiral pattern, the distance travelled in turnings between different tracks on the farm is equal. In the all-around pattern, movements are done from the sides and the operation is concluded at the center of the farm; therefore, the long U method of movement is used at the end of all the tracks, and Ω turning is used for the last track at the center of the farm. In the blocked pattern, the farm is devided into two or more blocks, and the all-around movement pattern is used in each block as an independent farm. In the smart movement pattern, the beginning and ending of the agricultural operations are considered in the vicinity of the hypothetical road which, in addition to facilitating access to the road, had a significant impact on reducing the useless distance traveled on the farm. Results and Discussion The final optimum pattern was compared to traditional patterns in the form of charts. The optimum pattern of movement which uses smart genetic algorithm and avoids long turning methods (such as, Ω and T) leads to reduced wasted time and distance traveled by agricultural machines and increased field efficiency and also, decreasing the non-working traveled distance and waste time approximately, 45 % and 47 % respectively. This is due to avoiding turning methods of Ω and T (compared to the U method). Also, the fatigue resulting from these approaches and their wasted time is greater than U method used in the genetic algorithm pattern. Conclusion The optimum pattern of movement which uses smart genetic algorithm was compared to conventional patterns that showed significant saving in non- working distance and waste time in farm. This optimum pattern can be implemented in automatic navigation but there is the possibility of its implementation by operators in common navigation.