با همکاری انجمن مهندسان مکانیک ایران

نوع مقاله : مقاله پژوهشی

نویسندگان

گروه مهندسی ماشین‌های کشاورزی و مکانیزاسیون، دانشگاه علوم کشاورزی و منابع طبیعی خوزستان، اهواز، ایران

چکیده

کارکرد مطلوب و نگهداری سیستم‌های مهندسی ارتباط تنگاتنگی با پیش‌بینی دقیق خرابی‌های آن‌ها دارد. نگهداری و تعمیرات پیشگیرانه به‌عنوان یک استراتژی مؤثر در بهبود قابلیت اطمینان، دوره عمر مفید و کارایی تجهیزات نقش اساسی ایفا می‌کند. استفاده از روش‌های بازرسی دوره‌ای منظم و سرویس‌دهی، منجر به بهبود راندمان نگهداشت و نهایتاً موجب کاهش هزینه‌های آن می‌شود. هدف از این مطالعه، بررسی روند نرخ خرابی و کارایی ماشین برداشت نیشکر در طی یک دوره 6 ساله و پیش‌بینی آن در شرکت توسعه نیشکر و صنایع جانبی استان خوزستان بود. برای این منظور الگوهای سری زمانی ARIMA برآورد و بهترین الگو انتخاب گردید. طبق نتایج نرخ خرابی ماشین برداشت نیشکر در سال 1395 نسبت به سال 1390، 23/73 درصد کاهش داشته است. کارایی عملیاتی ماشین برداشت نیشکر نیز در همین مدت، 9/14 درصد افزایش داشته است. زیر سیستم‌های تاپر، برق و موتور به‌ترتیب با 75/94، 46/80 و 74/58 درصد کاهش خرابی‌ها در سال ششم نسبت به سال اوّل بیشترین تأثیرپذیری را از استراتژی نگهداری و تعمیرات پیشگیرانه نشان دادند. بر اساس نتایج حاصل از پیش‌بینی متغیر نرخ خرابی مشخص شد که تفاوت چندانی در روند نرخ خرابی پیش‌بینی‌شده و نرخ خرابی واقعی ماشین برداشت نیشکر وجود ندارد که این امر بیانگر دقت بالای پیش‌بینی با استفاده از مدل ARIMA می‌باشد.

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