Modeling
S. Karimi Avargani; A. Maleki; Sh. Besharati; R. Ebrahimi
Abstract
The main objective of this paper is to develop a seven-link dynamic model of the operator’s body while working with a motorized backpack sprayer. This model includes the coordinates of the sprayer relative to the body, the rotational inertia of the sprayer, the muscle moments acting on the joints, ...
Read More
The main objective of this paper is to develop a seven-link dynamic model of the operator’s body while working with a motorized backpack sprayer. This model includes the coordinates of the sprayer relative to the body, the rotational inertia of the sprayer, the muscle moments acting on the joints, and a kinematic coupling that keeps the body balanced between the two legs. The constraint functions were determined and the non-linear differential equations of motion were derived using Lagrangian equations. The results show that undesirable fluctuations in the ankle force are noticeable at the beginning and end of a swing phase. Therefore, injuries to the ankle joint are more likely due to vibrations. The effects of engine speed and sprayer mass on the hip and ankle joint forces were then investigated. It is found that the engine speed and sprayer mass have significant effects on the hip and ankle forces and can be used as effective control parameters. The results of the analysis also show that increasing the engine speed increases the frequency of the hip joint force. However, no significant effects on the frequency of the ankle joint force are observed. The results of this study may provide researchers with insight into estimating the allowable working hours with the motorized backpack sprayers, prosthesis design, and load calculations of hip implants in the future.
Design and Construction
A. Mohammadi; K. Kheiralipour; B. Ghamari; A. Jahanbakhshi; R. Shahidi
Abstract
IntroductionThe permissible exposure time to vibration for the operator is one of the key factors in maintaining the operator's health while optimizing machinery and equipment. The tractor studied was the ITM475, manufactured in Iran. The purpose of this study was to calculate the operator's permissible ...
Read More
IntroductionThe permissible exposure time to vibration for the operator is one of the key factors in maintaining the operator's health while optimizing machinery and equipment. The tractor studied was the ITM475, manufactured in Iran. The purpose of this study was to calculate the operator's permissible vibration exposure time while using the tractor to ensure the driver can maintain good bodily health.Materials and MethodsIn this study, experiments were conducted using a 3-axis vibration meter based on the ISO 2631 standard. The obtained data were analyzed through a factorial experiment using 18 treatments and 3 replications. The factors studied were engine rotation speed (at three levels of 1000, 1500, and 2000 rpm), road type (dirt and asphalt), and gear position (at three levels of 1, 2, and 3).Results and DiscussionVarious total vibration models were obtained for the tractor, and their determination coefficient varied from 90.11% for gear No. 3 on an asphalt road to 100% for gear No. 1 on an asphalt road and gear No. 2 on a dirt road. The maximum whole-body vibration, and consequently the minimum permissible exposure time, was observed for gear No. 3 at an engine rotation speed of 2000 rpm on a dirt road, which was 1.49 and 1.16 hours, respectively.ConclusionThe maximum whole-body vibration experienced during an 8-hour tractor-driving session was measured at 0.85 m s-2. It is important to note that the permissible exposure time decreases as vibration levels increase, and it reaches a limit of 1.16 hours. To ensure drivers adhere to these permissible exposure times across various driving conditions, measures must be implemented to reduce tractor vibration and minimize its transmission to the driver. By reducing overall tractor vibration and minimizing its impact on the driver, it becomes possible to increase the permissible exposure time for drivers.
H. Gholami; D. Kalantari; M. Rajabi Vandechali
Abstract
Introduction One of the most important problems arising with operation of the conventional rototillers is severe vibration of the machine handle which is transmitted to the user’s hands, arms and shoulders. Long period exposure of the hand-transmitted vibration may cause various diseases such as ...
Read More
Introduction One of the most important problems arising with operation of the conventional rototillers is severe vibration of the machine handle which is transmitted to the user’s hands, arms and shoulders. Long period exposure of the hand-transmitted vibration may cause various diseases such as white finger syndrome. Therefore in this study, vibrations of a new type of rototiller with ridged blades were investigated at the position of handle/hand interface in different working conditions. Finally, the maximum allowable exposure time to the rototiller users in continuous tillage operation was obtained according to ISO 5349-1. Materials and Methods Experiments were carried out in one of the farms with silty clay soil texture, located in Sari city, Mazandaran province, Iran. Vibration measurements were performed according to ISO 5349-1 and ISO 5349-2 standards in two different modes, including in situ mode and tillage mode. Vibrational parameters were obtained in three blade rotational speeds, i.e., low speed (140-170 rpm), medium speed (170-200), and high speed (200-230). Blade rotational speed varied by changing engine speed using the throttle control lever. In each experiment, different vibrational values were individually recorded in three directions (x, y, and z). Experimental design and data analysis were performed in a Randomized Complete Block Design with three replications using the SPSS16 software. Results and Discussion Based on the obtained results in this study, the RMS of acceleration increased by increasing in rotational speed for all of the conducted experiments. The reason is that number of cutting per unit of time and consequently the frequency of changing in the dynamic forces exerting on the blades dramatically increases with increasing the rotational speed of the blades. Noteworthy is that in most cases the variation of acceleration in the tillage mode showed similar trend with vibrational values in the idling mode. This represents a significant contribution of the combustion engine in vibration of the examined rototiller. Meanwhile, contribution of the engine in the total measured vibration was more than 50% at different rotational speeds and different directions. The minimum engine contribution was measured equal to 56.39% in z-direction at 155 rpm, whereas the maximum engine contribution was observed equal to 79.5%, in x-direction and rotational speed of 215 rpm. These results indicate the importance of selecting a proper combustion engine for reducing the rototiller vibration. It should be noted that the contribution of the engine in total vibration reached its minimum value at the speed related to the maximum generated torque, i.e., 185 rpm of the rotor speed. This result indicates that using the combustion engine in its optimum speed reduces the entire device vibration in the vertical direction. By increasing the rotational speed of the blades in the y-direction, engine contribution in device vibration showed different trends in compare to the other directions. The most value was equal to 74.25% which was obtained at the rotation speed of 185 rpm. By increasing blade rotational speed from 155 rpm to 215 rpm, the engine contribution in device vibration in the z direction and the total acceleration steadily increased. Conclusion With growing mechanization and entering various types of machines to the farm, importance of considerations to human health is also increased, especially in working with rotational machines. Therefore, the current study was undertaken with the specific attention to the rototillers operational vibration at the handle/hand interface. Results of the conducted experiments showed that vibration of the examined rototiller depends more on the operation of the mounted combustion engine, rather than the soil working blades. Therefore, it is suggested to select a higher quality engine with less vibration or isolate the engine from chassis by a damper (such as a compressed rubber) to reduce the vibration transmitted to the operator’s hands and arms.
Design and Construction
S. M. Nassiri; S. Samsami; M. Loghavi
Abstract
Introduction Iran is a frontier of pomegranate fruit production in the world (with almost 40 % of the world`s production). However due to traditional processing operations is not ranked as the largest pomegranate exporter. Saveh, Neyriz and Ferdows are the top pomegranate producing cities in Iran. Pomegranate ...
Read More
Introduction Iran is a frontier of pomegranate fruit production in the world (with almost 40 % of the world`s production). However due to traditional processing operations is not ranked as the largest pomegranate exporter. Saveh, Neyriz and Ferdows are the top pomegranate producing cities in Iran. Pomegranate is consumed as a fresh fruit as well as processed product as food additive, paste, syrup, jelly, pectin, jam, beverage, essence, vinegar and concentrate. Aril extraction is the first and essential postharvest operation for pomegranate processing. Arils are mostly extracted manually even in large scales for fresh and processed consumption. This labor intensive operation is rational when aril quality is an important index for consumer. But whenever pomegranate juice is desired, the aril quality has no priority for consumer, and therefore arils can be extracted with less care. Sarig (1985) was the first inventor of a pomegranate aril extractor who employed air jet force to extract the arils. Later, other researchers employed the same method as well as water jet to extract fruit juice and sac. In the present study, fabrication and evaluation of vibratory aril extractor augmented with air system was conducted. Materials and Methods The study was conducted using Rabab cultivar samples which were manually harvested from an orchard in Neyriz town, Fars province. Samples were kept in refrigerator at 5 0C till experimental trials. Initial moisture content of fruit skin, arils and internal fleshes were measured by gravimetric method as 31.7±2.6 %, 61.5±1.8 % and 42.8±1.4 %, respectively and for a whole fruit was measured 45.3±11.5 % (w.b.). For conducting laboratory tests, an aril extraction unit was designed and fabricated. It comprised a steel main frame, a 746 W electric motor, drive mechanism (eccentric and shaft), sample retentive unit, air jet unit, aril tank, and an air compressor-tank assembly. Sample retentive unit was designed in such a manner to hold a halved fruit. This unit was made from four elements, a hemisphere bowel, four pressure (spring) arms to apply force on skin of the sample, and four tension (spring) arms for fixing the sample in the bowel by applying pressure on the edges of the halved sample. Such configuration helped sample to open more and more while extracting the arils to expose trapped aril for easier extraction. Sample retentive assembly was vibrated by the electric motor and drive mechanism. Electric motor was equipped with an electric convertor to create different levels of vibration frequency. Also, the drive mechanism was designed in such a manner to create different levels of vibration amplitudes. According to the previous studies, 2 nozzles with 3.5 mm diameter were selected for air jet unit. Nozzles were spaced at 8 cm apart according to the measured mean diameter of samples. Outlet air jet from nozzles covered the cross sectional area of the halved fruit. Nozzles assembly was rotated 180 degrees clockwise and counterclockwise with an electronically controlled stepper motor. Pressurized air (from air tank) was transferred to nozzles assembly by flexible pipes. Air pressure was controlled at 500 kPa level by air regulator. To conduct experimental trials, samples halved at three different cutting directions (horizontal (equatorial), vertical and oblique) by a sharp cutter and halved samples were used for tests. Halved sample was fixed in bowel and then the unit was excited by the electric motor. The assembly was vibrated for 60 seconds before blowing the air jet for extra 30 seconds. Tests for air jet alone were conducted for 90 seconds and percentage of detached and damaged arils were calculated. Damaged aril during cutting process was subtracted from total damaged arils for each trial. Collected data were analyzed according to factorial experiments based on completely randomized design, and means were compared by Duncan post-hoc test. Data of combined and air jet alone systems were analyzed by two independent sample t tests. Results and Discussion ANOVA results revealed that cutting type, frequency and amplitude, significantly influenced the percentage of aril extraction at 5 % level of significance. The highest amount of extraction was obtained at 30 Hz frequency and 4 mm amplitude for diagonal cutting by 87 %. At this condition, 13.9 % of arils were damaged by air jet pressure. A significant difference in percentage of extracted and damaged arils was observed between vibratory-air and air systems at 5 % level of significance. The highest amount of aril extraction as well as damage was observed for vibratory-air system with the means of 80.1 % and 9.9 %, respectively. Conclusion Maximum percentages of extraction and aril damage were achieved by applying the combined system with as compared to air jet system alone, so that combined system increased aril extraction by 7.1 % with 2.2 % extra damages.
A. Safrangian; L. Naderloo; H. Javadikia; M. Mostafaei; S. S. Mohtasebi
Abstract
Introduction Vibrations include a wide range of engineering sciences and discuss from different aspects. One of the aspects is related to various types of engines vibrations, which are often used as power sources in agriculture. The created vibrations can cause lack of comfort and reduce effective work ...
Read More
Introduction Vibrations include a wide range of engineering sciences and discuss from different aspects. One of the aspects is related to various types of engines vibrations, which are often used as power sources in agriculture. The created vibrations can cause lack of comfort and reduce effective work and have bad influence on the health and safety. One of the important parameters of the diesel engine that has the ability to create vibration and knocking is the type of fuel. In this study, the effects of different blends of biodiesel, bioethanol and diesel on the engine vibration were investigated. As a result, a blend of fuels such as synthetic fuel that creates less vibration engine can be identified and introduced. Materials and Methods In this study, canola oil and methanol alcohol with purity of 99.99% and the molar ratio of 6:1 and sodium hydroxide catalyst with 1% by weight of oil were used for biodiesel production. Reactor configurations include: maintaining the temperature at 50 ° C, the reaction time of 5 minutes and the intensity of mixing (8000 rpm), and pump flow, 0.83 liters per minute. A Massey Ferguson (MF) 285 tractor with single differential (2WD), built in 2012 at Tractor factory of Iran was used for the experiment. To measure the engine vibration signals, an oscillator with model of VM120 British MONITRAN was used. Vibration signals were measured at three levels of engine speed (2000, 1600, 1000 rpm) in three directions (X, Y, Z). The analysis performed by two methods in this study: statistical data analysis and data analysis using Adaptive neuro-fuzzy inference system (ANFIS). Statistical analysis of data: a factorial experiment of 10×3 based on completely randomized design with three replications was used in each direction of X, Y and Z that conducted separately. Data were compiled and analyzed by SPSS 19 software. Ten levels of fuel were including of biodiesel (5, 15 and 25%) and bioethanol (2, 4 and 6%), and diesel fuel. Data analysis by ANFIS: ANFIS is the combination of fuzzy systems and artificial neural network so that it has both benefits. This system is useful to solve the complex non-linear problems in agricultural engineering applications such as systems involved in the soil, plant and air. ANFIS by linguistic concepts can establish and inference non-linear relationship between inputs and outputs. In this research, modeling was generally performed by Toolbox of ANFIS and coding in MATLAB too. Five important and effective factors in modeling were optimized until the best ANFIS model is obtained. The five factors were: type of input fuzzy sets, the number of input fuzzy sets, fuzzy set of output, methods of optimization and the number of epochs. Results and Discussion Based on the total vibration acceleration values for different fuels in different rpm, pure diesel (B5E4D91) had the highest vibration and the lowest vibration was seen in the mixed fuel of B25E4D71. Based on the results, two combined fuel of (B25E2D73, B25E4D71) have the lowest vibration and highest amount of biodiesel fuel (25%). After them, three combined fuels of (B5E2D83, B5E4D81, and B5E6D79) have created more vibration and the lowest amount of biodiesel fuel in this study (5%) has created the greatest amount of vibration. With increasing engine speed, the number of combustion courses and piston shock per unit of time increases. As a result, the engine body vibration increases. The results are consistent with results from other researchers. Conclusion In this study, motor vibration of MF285 tractors, by replacing a portion of diesel fuel with biodiesel produced from canola oil and bioethanol, was investigated. In the beginning, necessary biodiesel fuel was produced by research reactor in biodiesel workshop, and then different percentages of diesel and bio-ethanol were mixed to biodiesel and ten combined fuels were created. Finally the effect of different fuel combinations and different engine rotational speeds on the tractor engine vibrations was studied based on a factorial randomized complete block design and then analyzed and modeled by ANFIS. The results showed that the vibration of pure diesel fuel had the highest vibration. Also, with increasing biodiesel fuel blends, the amount of vibration reduced significantly. Increase in engine speed had direct effect on increasing the amount of vibration. Also by increasing the percent of bioethanol from 0 to 4%, the amount of vibration was reduced then vibration value increased by raising the percent of bioethanol. After modeling and analyzing, our results showed that the best fuel in terms of having the lowest vibration motor was B25E4D71.
B. Goudarzi; M. A. Asoodar; N. Kazemi
Abstract
Introduction: Mulch tillage system is an intermediate system which covers some of disadvantages of no tillage and conventional tillage systems. In farms in which tillage is done with a chisel plow, runoff and soil erosion have a less important relation to moldboard and disk plow and naturally absorption ...
Read More
Introduction: Mulch tillage system is an intermediate system which covers some of disadvantages of no tillage and conventional tillage systems. In farms in which tillage is done with a chisel plow, runoff and soil erosion have a less important relation to moldboard and disk plow and naturally absorption of rainfall will be developed. Thus, the mulch tillage system is an appropriate alternative to conventional tillage and no tillage (Backingham and Pauli, 1993). The unwanted vibration in machinery and industry mainly processes most harmful factors, for example: bearing wear, cracking and loosening joints. And noise is produced in electrical systems by creating a short circuit (Wok, 2011). Self-induced and induced vibration are used in tillage systems. Induced vibration is created by energy consumption and self-induced vibration is created by collision among the blades and soil at the shank (Soeharsono and Setiawan, 2010). A study by Mohammadi-gol et al. (2005) was conducted. It was found that on the disk plow, plant residues maintained on the soil are more than that of moldboard plow. 99% frequency and amplitude, speed and rack angle of blade directly affect soil inversion and indirectly affect preservation of crop residue on the soil. The effect of vibration frequency and rack angle of blade to reduce the tensile strength is also clear. Moreover, in contrast to previous studies when speed progressing is less than (λ), not only the relative speed (λ), but also frequency can reduce the tensile strength (Beiranvand and Shahgoli, 2010; Awad-Allah et al., 2009). Therefore, aim of this study was to determine the effect of vibration and the speed of tillage on soil parameters and drawbar power in using electric power.
Materials and Methods: To perform this test, three different modes of vibration (fixed, variable and induced vibration) and two levels of speed in real terms at a depth of 20 cm were used for farming. The test was performed with a split plot and randomized complete block design and three replications, and the fixed factors were: the depth of tillage: 20 cm, soil moisture: 16 to 17 percent and rack angle: 15 degrees; and the variable factors were the rate of progress in both 4.5 and 7.5 kilometers per hour and six levels of frequency, 1 fixed (zero) 2 variables (self-induced), 3 (positive19) and 4 (negative19), 5 (positive37) and 6 (negative37) Hz were performed. An electric generator was used to create vibration power. The equation (1) was used to calculate the vibration power:
(1)
Where P: Electric power (W), V: voltage (V), I: current (amps) and Ǿ: phase angle (degrees) between the voltage and current. After the calculation, the required power of 19 Hz was calculated to be 0.6, and the required power of 37Hz, was calculated to be 0.75 kilowatts, respectively. The sample of mean weighted diameter, after tillage in each plot, was about 10 kg soil (0 to 20 cm depth) with 3 replicates and through the equation (2), mean weight diameter was calculated as follows:
(2)
Where MWD: Mean weight diameter (cm), Xi: Two Elk consecutive mean diameters (cm) and Wi: weight ratio of the soil remaining on the sieve to the total weight of the sample. In order to calculate the specific energy tension due to the width of tillage (28 Cm), equation (3) was used.
(3)
Where E: tensile special energy in kilojoules per square meter, P1: drawbar pulling power required in kW, P2: the vibration according to equation (1) based on kilowatt, T: tillage time in one square meter per second.
Results and discussion: According to analysis of variance (Table 2) interaction effects of frequency and speed to keep the residue are significant at 1%, and this situation was shown well in Fig.2 Therefore, in practice, with increasing frequency in both induction and self-induction vibration, the tillage blades created a groove at the soil surface with less turmoil, and this would maintain the maximum residue on the surface of the soil.
As is clear from Fig.3, treatment of the frequency of 37+ (code 5) in both the first and second average forward speed is highest in remaining residue with 85% and 74%, respectively (Liu and Chen, 2010) and (Awad-Allah et al., 2009). By applying induced vibrations, a significant reduction in tensile strength occurs, because it reduces the time to deal with the blade of soil tillage and soil fractures with blows of the blade. It is clear that vibration reduces slip and real wheel speed is progressing, and following it, the increase in tensile strength occurs and it should not be considered due to the in efficiency of vibration tillage, since vibration may increase the depth of tillage, with the same vertical force component (Sahaya et al., 2009). Specific energy (plus drawbar and vibration) are shown in Figure.5 and the lowest energy consumption in both the first and the second speeds was on treatment of frequency +19, being 18.9 kJ m and 23.2 kJ m to first and second speeds, respectively.
Conclusions: In general, both factors (vibration and speed) affected tillage parameters and energy consumption and induced vibration caused by the system of unequal mass and electrical power properties was very easy to change phase vibration and transfer of power. This study was designed because of the significant effects on the important parameters of quality by vibration frequency of tillage and different frequencies to control the way in which tillage parameters are controlled. We can take it as a precision tillage that introduced variable control rate of percent residue on the soil, clod mean weight diameter that is suitable for the cultivation combined with reduced energy consumption.
S. H. Hashemi Fard; M. Almassi; A. M. Borghaee; B. Beheshti
Abstract
The use of Bio-ethanol as an alternative diesel engine fuel is rapidly increasing. Bio-ethanol is mixed with diesel fuel at different ratios and used in CI and SI engines. Since vibrations have direct effects on users and engine components, for this reason analysis of vibration resulting from combustion ...
Read More
The use of Bio-ethanol as an alternative diesel engine fuel is rapidly increasing. Bio-ethanol is mixed with diesel fuel at different ratios and used in CI and SI engines. Since vibrations have direct effects on users and engine components, for this reason analysis of vibration resulting from combustion in CI engines is very important. In this study, evaluation of vibration was performed for both diesel and ethanol blends. Commercial diesel fuel (D100), E2 (2% ethanol and 98% diesel fuel), E5, E10, E15 and E20 were used in a two-wheel MITSUBISHI tractor. The engine was tested in 1200, 1600, 2000 and 2400 rpm for all fuel blends, and also the effect of load was investigated for D100 and E10. Results showed that vibration is significantly affected by fuel blend. It was observed that E10 had the lowest vibration while E20 had the highest value. It was also observed that vibration increased as engine speed increased for all fuel blends. It was found that both axial and lateral vibrations affected significantly by load. The lateral vibrations decreased continuously with load rise , but the axial vibrations increased initially but started to follow a reverse trend.
