Design and Construction
H. Samimi akhijahani; M. S. Barghi Jahromi
Abstract
IntroductionWalnut (Juglans regia L.) is a highly valued horticultural product, and significant efforts are underway to enhance its production in Iran. Despite the development of various tools aimed at increasing productivity and improving harvesting efficiency, over 90% of walnuts in Iran are still ...
Read More
IntroductionWalnut (Juglans regia L.) is a highly valued horticultural product, and significant efforts are underway to enhance its production in Iran. Despite the development of various tools aimed at increasing productivity and improving harvesting efficiency, over 90% of walnuts in Iran are still harvested manually, often with the aid of specialized tools or by striking the trees with sticks. Although numerous mechanical devices have been introduced, the considerable height of walnut trees and the asynchronous ripening of the nuts continue to make traditional harvesting methods predominant. In this research, a novel walnut peeling system incorporating a horizontally rotating cutting plate was developed and evaluated. The cutting plate, designed with specific grooves and curvature, aims to enhance the mechanical efficiency of the peeling process. This analysis investigates the influence of rotational speed and groove depth on system performance. In addition, the life cycle assessment is conducted to evaluate the environmental and operational impacts of the proposed system, with comparative analysis against conventional peeling methods.Materials and MethodsThe designed and constructed system consists of three main parts: the container, the rotating disk, and the power system, which includes the electric motor. The rotating disk, as the heart of the system, is made from a 1.5 mm thick steel sheet with a diameter of 640 mm. It has been laser-cut with sufficient precision to cut and transfer walnuts. The third part of the system is the power unit, which includes a 3-hp, 1400 rpm electric motor. Power transmission is carried out using a V-shaped belt. In this system, the product is first collected from the designated garden and stored in equally weighted bags. The rotating plate is the most important component of the walnut peeler, essentially the heart of the system. On this plate, there are 12 oval grooves, each 5 mm in diameter and 150 mm in length. One side of each groove is raised, with a depth that can be varied. Increasing the groove depth increases the amount of peel removed and exposes a larger surface of the walnut. The plate is connected to the driven pulley and then to the electric motor via a shaft. In this research, a life cycle assessment was also used to evaluate the impact of various parameters of the walnut peeling system on the environment and its pollution level.Results and DiscussionThe findings from the variance analysis regarding the impact of groove depth and rotation speed on peeling percentage indicate that variations in plate groove depth and electric motor rotation speed during walnut peeling are significant at the 1% level. Furthermore, the impact of changes in the groove depth of the cutting plate on machine performance and the reduction of walnut losses is substantial, showing significance at the 1% probability level. The effect of this factor on the amount of damage to walnuts is significant at the 5% level. By increasing the groove depth from 1.5 to 3 mm and from 3 to 5 mm, changes of 6.99% and 5.12% in walnut skin removal were observed. By reducing the elevation of the groove, the amount of cutting removed from the walnut surface is also reduced, and the peeling process becomes more abrasive. In this case, for proper peeling, the cycle duration and retention time in the machine should be increased. By increasing the rotational speed from 218 to 275 rpm, the momentum and linear velocity increase, resulting in more green shell removal. Conversely, reducing the rotational speed decreases the impact, leaving more green skin on the product. The interaction between rotational speed and groove depth is also significant in the amount of peeled product at the 1% level. The results of the life cycle assessment showed that the human health index has the highest value due to the use of electric power, iron profile (in the system chassis and container), and copper wire in the electric motor armature. Optimizing the system and using clean energy can help improve system efficiency and reduce environmental impact.ConclusionUtilizing a walnut peeling machine achieves an impressive 94% efficiency in walnut peeling while ensuring less than 5% damage. The results of the life cycle assessment showed that the use of a walnut peeling machine has less environmental damage than the traditional method and is highly cost-effective.
Design and Construction
A. Sadin; M. H. Aghkhani; M. A. Ebrahimi-Nik; J. Baradaran Motie
Abstract
IntroductionPlanting rice seedlings in the main field followed by periodic or intermittent irrigation is often considered a form of dry farming. Research suggests that flood irrigation in rice cultivation is primarily favored by farmers for its ability to control weeds and ensure a reliable water supply, ...
Read More
IntroductionPlanting rice seedlings in the main field followed by periodic or intermittent irrigation is often considered a form of dry farming. Research suggests that flood irrigation in rice cultivation is primarily favored by farmers for its ability to control weeds and ensure a reliable water supply, rather than necessarily enhancing rice quality or yield. Depending on the rice variety, intermittent irrigation can sometimes improve both the quality and yield per unit area. The transplanting process in this method can be carried out manually without machinery or through mechanized methods using a planter.Materials and MethodsConventional rice transplanters designed for use in flooded land are not suitable for transplanting in dry land farming due to technical constraints. Therefore, it is necessary to develop a specialized rice transplanter tailored for such soil condition. This transplanter encompasses essential components, including a furrow opener, coverer, seedling storage tank or tray, seedling mechanism (distributor), seedling transfer mechanism (seedling transport piston), end separator for seedlings in the soil, power transmission system, depth adjustment shoe, and main and sub chassis. To evaluate the planter's performance, various parameters were assessed, including the percentage of lost plants, the average vertical angle of plant orientation, the average spacing between plants in the crop row, and the average number of seedlings per plant. Moreover, a factorial randomized block design was employed, with three replications for each level of the independent variables. The independent variables were forward speed (X1) at three levels of 0.25, 0.5, and 1 m s-1, planting depth (X2) at three levels of 4, 8, and 12 cm, and the size of the outlet opening of the seedling tray (X3) in three levels of 10, 15, and 20 mm.Results and DiscussionThe developed single-row planter features key specifications, including a working width of 250 mm, a power requirement of 0.57 kW, a theoretical field capacity of 0.06 ha h-1, and a field efficiency of 66.67%. The research findings revealed that forward speed, planting depth, and outlet opening size, along with their interactions, significantly impact the percentage of lost plants at the 99% confidence level. Among the three levels of forward speed (X1), the best speed level is 0.25 m s-1, as it results in the lowest percentage of lost seedlings. As the forward speed increases, the percentage of lost seedlings increases. The lowest percentage of lost plants (Y1) occurs at the planting depth of 8 cm and an outlet opening size of 20 mm. Furthermore, forward speed, planting depth, and their interaction have a noteworthy influence on the vertical angle of plants are established, at the 99% confidence level. With the increase of forward speed and planting depth, the average vertical angle of seedling establishment deviates from the vertical position. The forward speed of 0.25 meters per second and the planting depth of 8 cm show the best results for the establishment of seedlings. The sole factor affecting the spacing between plants in the row is the forward speed. The size of seedling tray’s outlet opening significantly affects the number of seedlings per plant at the 99% confidence level, while planting depth affects it at the 95% confidence level.ConclusionGiven the recent water crisis, adopting the dry rice farming method and using transplanters offers a viable solution for managing and conserving water in agriculture. Implementing dry planting with a custom-made transplanter yields several benefits, including reduced water consumption, lower cultivation costs, improved soil aeration, increased efficiency, and simplified planting processes. Utilizing this transplanter is an effective strategy to decrease both the time and expenses related to transplanting, while also mechanizing rice planting in dry fields.
Design and Construction
S. K. Busse; T. K. Hurisa; E. A. Esleman
Abstract
Efficient control of agricultural machinery is crucial in sugar plants for maintaining product quality, managing operational costs, and improving productivity. The Ethiopian sugar industry is vital to the country's economy; however, issues with machinery management can lead to higher maintenance costs ...
Read More
Efficient control of agricultural machinery is crucial in sugar plants for maintaining product quality, managing operational costs, and improving productivity. The Ethiopian sugar industry is vital to the country's economy; however, issues with machinery management can lead to higher maintenance costs and poor operational efficiency. This study aims to evaluate the agricultural machinery management system at the Arjo Diddessa sugar factory and optimize operational costs. Between 2016 and 2022, data were collected through surveys, interviews, and observations. To improve machinery running costs, a linear programming model was studied using Linear Interactive and Discrete Optimizer )LINDO( software. The findings revealed that 49% of non-operational machinery required minor repair, whereas 14% required disposal. The anticipated work rate exceeded the actual rate by 35.33%. Among the tasks, uprooting exhibited the smallest variance at 5.73%, while inter-row cultivation displayed the greatest discrepancy at 67.21%. Initial repair expenses were minimal but increased as the equipment aged. The optimization model achieved a maximum reduction of 10.60% in operational costs during 2021-22, highlighting the importance of accurate machinery work rate estimation and performance analysis for enhancing efficiency. The study identified critical inefficiencies in machinery management and emphasized the need for robust maintenance systems and strategic replacement plans for aging equipment. Optimizing operational efficiency is essential for improving productivity and reducing costs in sugar production processes.
Design and Construction
B. Adugna; K. Purushottam Kolhe; M. Gutu
Abstract
This research aimed to enhance the design and functionality of an integrated enset processing machine by focusing on key components such as the shaft, cylinder drum, breastplate, and drum blade. Existing enset processing machines suffer from inefficiencies due to component wear, mechanical breakdowns, ...
Read More
This research aimed to enhance the design and functionality of an integrated enset processing machine by focusing on key components such as the shaft, cylinder drum, breastplate, and drum blade. Existing enset processing machines suffer from inefficiencies due to component wear, mechanical breakdowns, and suboptimal design, leading to operational challenges. To address these issues, targeted design modifications were planned for the machine’s components. The materials for these components were selected according to ASTM standards. The modified components were rigorously analyzed using the Finite Element Method in the Workbench module of ANSYS 2023 R1 software at Adama Science and Technology University, Adama, Ethiopia. The study reported maximum stresses of 120 MPa, 250 MPa, 400 MPa, and 260 MPa, and minimum stresses of 30 MPa, 70 MPa, 120 MPa, and 80 MPa for the shaft, cylinder drum, blade, and breastplate, respectively. Maximum deformations were found to be 0.15 mm, 0.3 mm, 0.55 mm, and 0.35 mm for these components, with a maximum safety factor of 15 for all. These results indicate that the modifications provide safe working conditions. The design ensures that the drum, drum blade, and breastplate possess sufficient rigidity to withstand operational forces, with minimal deformation (2.39×10⁻⁶ mm for the drum blade), remaining within a safety factor limit of 1.25. Additionally, the machine demonstrated excellent energy dissipation and vibrational response, indicating structural robustness.
Design and Construction
Gh. Ahmadzade; M. R. Maleki; P. Salami; K. Mollazade
Abstract
Grain harvesting operations account for approximately 25-30% of total direct energy consumption in crop production systems. Developing appropriate blades for harvesting canola (Brassica napus L.) is crucial due to its distinct characteristics compared to other cereal grains. This study investigated the ...
Read More
Grain harvesting operations account for approximately 25-30% of total direct energy consumption in crop production systems. Developing appropriate blades for harvesting canola (Brassica napus L.) is crucial due to its distinct characteristics compared to other cereal grains. This study investigated the effects of blade angles (placement angles: 30°, 45°, and 60°; sharpness angles: 30°, 45°, and 60°), reciprocating movement speed (800, 1100, and 1400 courses per minute), and moisture levels (19%, 22%, and 24%) on reducing force, shear stress, and energy consumption during canola harvesting. Results showed that a blade sharpness angle of 30° yielded the lowest shear stress (0.175 N mm-2) compared to 60° (0.303 N mm-2). The 45° blade placement angle demonstrated minimum shear stress (0.177 N mm-2) versus 60° (0.320 N mm-2). Increasing moisture content from 19% to 24% reduced shear stress from 0.256 N mm-2 to 0.200 N mm-2. The highest reciprocating speed (1400 courses per minute) resulted in the lowest shear stress (0.167 N mm-2) compared to 800 courses per minute (0.286 N mm-2). Life cycle assessment revealed that varying blade placement angles (30° to 60°) could increase marine aquatic ecotoxicity by up to 55,762.55 kg dichlorobenzene equivalent, while changes in blade sharpness angles and reciprocating speed could lead to increases of 377,429.87 kg and 143,185.69 kg dichlorobenzene equivalent, respectively. The optimal configuration—comprising a sharpness angle of 30°, a placement angle of 45°, a moisture content of 24%, and a reciprocating speed of 1400 courses per minute—significantly reduced both shear energy and environmental impact.
Design and Construction
Gh. Bahrami; M. H. Aghkhani; M. R. Golzarian; B. Deiminiat
Abstract
The present study investigated the use of the cyclic voltammetric electrochemical method and the electronic tongue (e-tongue) method for detecting adulteration in lime juice. Since the measurement of citric acid content in lime juice is an accepted indicator of lime juice adulteration in laboratories, ...
Read More
The present study investigated the use of the cyclic voltammetric electrochemical method and the electronic tongue (e-tongue) method for detecting adulteration in lime juice. Since the measurement of citric acid content in lime juice is an accepted indicator of lime juice adulteration in laboratories, at first, attempts were made to determine its concentration using a potentiostat device and the cyclic voltammetry method, which involved various electrodes including glassy carbon, graphite, gold, and carbon nanotube and gold nanoparticle-modified glassy carbon electrodes. Different conditions were considered by testing citric acid at multiple concentrations in buffers with different pH levels. The results showed that the electrochemical behavior of citric acid was weak, so conventional electrochemical methods could not be used to check its behavior. In the second part, a portable electronic tongue system (e-tongue) was evaluated. Eight samples of adulteration levels (from 5% up to 95%) were created in lemon juice (0, 5, 10, 20, 40, 70, 95, and 100% impurity). Unsupervised models including Principal Component Analysis (PCA) and Hierarchical Clustering Analysis (HCA), and supervised models including Multilayer Perceptron (MLP) neural networks and Support Vector Machine (SVM) were used. Based on the results, the PCA fingerprint showed good discrimination between different levels of adulteration, and HCA further confirmed this. The results of the analysis of supervised methods showed that the MLP model outperformed the SVM model in predicting fraud levels with a success rate of 99.33% and high correlation coefficients (R2 = 0.9973, RMSE = 0.09). These results show that the proposed system can separate different levels of adulteration in lemon juice and can be used as a taste quality control system.
Design and Construction
M. Teimorzadeh; J. Baradaran Motie; A. Rohani; Y. Selahvarzi
Abstract
IntroductionNeglecting the water requirements of trees can result in inefficient irrigation practices, leading to either water wastage or drought stress. Effective irrigation management necessitates precise information on the quantity and pattern of water consumption by trees. To achieve optimal irrigation, ...
Read More
IntroductionNeglecting the water requirements of trees can result in inefficient irrigation practices, leading to either water wastage or drought stress. Effective irrigation management necessitates precise information on the quantity and pattern of water consumption by trees. To achieve optimal irrigation, a reliable method for quantifying plant water needs is crucial, ensuring that trees avoid drought stress. Current methods for assessing tree water requirements often focus on specific components, such as stems or leaves. These techniques typically require manual intervention, which is time-consuming and resource-intensive, thereby restricting their application mainly to research environments.Materials and MethodsA sap-flow meter device was developed to generate a heat pulse in a tree trunk at 15-minute intervals. The device comprises measuring probes, a processing unit, and a data logger. For a comprehensive evaluation, device probes were positioned on the trunk of a Ficus benjamina tree within a controlled environment at two distinct heights. The resulting sap flow through the vascular tissue was then compared to data obtained using the lysimetric method. The Ficus benjamina tree, with a trunk diameter of 3.5 cm and a height of 196 cm, was prepared during the summer of 2022. By measuring the rate of heat pulse dissipation and applying heat transfer principles, sap flow is estimated under the assumption that heat transfer occurs primarily through the sap flow within the vascular tissue. This estimation was achieved using the heat ratio method (HRM).The trunk was triple drilled with holes of 1.5 mm in diameter and 25 mm in depth. Following drilling, the probes were inserted into these holes (Figure 1). To prevent heat transfer from the probes to the surrounding environment, the trunk was wrapped with glass wool insulation. To assess the reliability of the device, the lysimetric method was employed to measure tree transpiration. For this purpose, the soil surface of the pot was covered with cellophane to ensure that evaporation and weight loss of the pot occurred exclusively through the tree's leaves. Hourly measurements of the pot's weight were taken using a digital scale. Changes in the pot's weight indicate the amount of water evaporated, which corresponds to the water transpired by the tree through its vascular tissue.Results and DiscussionThe results showed that the sap-flow meter device slightly overestimates the tree's water consumption compared to the values obtained using the lysimetric method. Sap flow and transpiration follow a similar trend, both escalating throughout the day and reaching their highest levels in the early afternoon. This value reached 17.98 ml h-1 for sap flow and 16 ml h-1 for transpiration (by lysimetric method), followed by a rapid decrease in the late afternoon as the air cooled down. In addition, the results of device measurements showed that spraying water on the leaves lowers both the rate and volume of sap flow. When the canopy becomes wet, the evaporation of water from the leaf surface leads to a drop in the temperature, which in turn significantly slows down the flow of sap.The v1/v2 ratio is not constant over time, making it crucial to choose the right starting point for measurements to ensure effective data acquisition during the device's operational cycle. It is essential to measure (by the device) the difference between temperature probes 40 seconds after heat pulse generation. The sap flow and transpiration followed a similar trend during the experiments. The sap flow and transpiration increased throughout the day, peaking in the early afternoon. On the first day, sap flow reached 17.98 ml h-1, while the second day recorded an even higher rate of 19.75 ml h-1. Correspondingly, the transpiration measured using the lysimetric method peaked at 16 ml h-1, followed by a rapid decline in the late afternoon.ConclusionThe results obtained from the developed device indicate several key findings. Sap flow and transpiration exhibit a similar trend during the test period, with the estimated sap flow value being approximately 30% higher than that obtained using the lysimetric method. The device effectively demonstrated the impact of surface irrigation; spray irrigation influences the sap flow rate such that when the canopy becomes wet, the sap flow rate decreases significantly. Additionally, sap flow and transpiration are positively correlated with air and canopy temperatures, and negatively correlated with relative humidity. Following calibration, the results show that the heat pulse method can accurately and effectively measure sap flow in the vascular tissue of trees.
Design and Construction
E. Vahedi Tekmehdash; H. Navid; H. Ghasemzadeh; H. Karimi; M. Javani Holan
Abstract
IntroductionThe livestock sector excels in the production of dairy and meat products. These products, serving as vital sources of animal protein, hold a significant position in household diets. The significance of these two products in the food basket has heightened awareness around animal health. Regularly ...
Read More
IntroductionThe livestock sector excels in the production of dairy and meat products. These products, serving as vital sources of animal protein, hold a significant position in household diets. The significance of these two products in the food basket has heightened awareness around animal health. Regularly tracking rumination time serves as a vital and insightful measure to obtain information about the rest and overall health of an animal. This information enables prompt intervention for health or nutritional issues, allowing for earlier management adjustments and veterinary care to effectively combat the onset of disease. In the past, rumination was usually monitored through visual observation by on-site staff or through videos recorded by cameras installed on the livestock. Nowadays, the growing scale of livestock farms makes it impractical to effectively monitor the animals individually. The traditional method of visual observation demands the continuous presence of livestock professionals and is extremely time-consuming. Currently, sensors and digital technologies have become important tools for accurate animal husbandry, enabling real-time monitoring of rumination. A review of the research in the field of precision animal husbandry shows that many efforts are being made to develop precision monitoring sensors to overcome the mentioned problems. Continuous and automatic monitoring of animal behavior through sensors can offer valuable insights into nutrition, reproduction, health, and overall well-being of dairy cows.Materials and MethodsIn this research, an accelerometer-based sensor was developed and used in the precision agriculture laboratory of Tabriz University, Iran. The sensor was installed in three different positions on the cow's body to collect data. Important factors were calculated from the raw data, and the modeling was done using the logistic regression method. The logistic regression model was trained to distinguish rumination from the other cow's behaviors. The developed model was evaluated using the receiver operating characteristic (ROC) curve, and three other evaluation criteria: precision, sensitivity, and F-score. Finally, the performance of the final model and sensor was evaluated in the field for a few days.Results and DiscussionAfter calculating the evaluation criteria for different calculation factors, four optimal factors were finally selected from the 50 arrays. Muzzle mode was found to be the best place to install the sensor. Logistic regression was the best modeling method for binary classification between rumination and other behaviors. The evaluation criteria of the model in the proposed sensor are the highest, and the values of sensitivity 88%, accuracy 94%, and F-score 91% were obtained through logistic regression analysis. The final test results of the model revealed that the sensor demonstrated an impressive detection capability of 89.47%. Furthermore, the developed system exhibited strong alignment with the actual field observations, highlighting its effectiveness and reliability. Finally, the results of the current study were compared with other studies in the literature.ConclusionThis study investigated recording and monitoring rumination behavior using an accelerometer, which can help prevent financial losses in cattle farms. After examining different mounting locations of the sensor, it was found that the muzzle position provided more accurate detections than the other mounting locations. The final model was created using the statistical factors and the calculation of the evaluation criteria. The results showed that the proposed model provided more correct diagnoses and achieved the optimal solution.AcknowledgmentWe would like to express our gratitude to the Khalat Poushan Cattle Farming Complex of the University of Tabriz, Iran, its professors and staff for supporting this project, and for their commitment to promote animal husbandry science.
Design and Construction
N. Loveimi; A. Azizi; A. Kaab; A. Neisi
Abstract
IntroductionSubsoiling is a critical tillage operation for many crops, particularly sugarcane, due to the impact of agricultural machinery traffic and its significance in managing heavy-textured and compacted soils. Given the extensive size of sugarcane fields and the time-intensive nature of subsoiling ...
Read More
IntroductionSubsoiling is a critical tillage operation for many crops, particularly sugarcane, due to the impact of agricultural machinery traffic and its significance in managing heavy-textured and compacted soils. Given the extensive size of sugarcane fields and the time-intensive nature of subsoiling operations, the application of intelligent control techniques for monitoring and managing these processes is of considerable importance. Currently, subsoiling operations are monitored using manual gauges. This approach involves collecting a limited number of samples per hectare, typically after the operation is completed, which makes it nearly impossible to implement real-time corrections. To address this limitation, the development and implementation of a depth measurement system offer a promising solution. Such a system enables real-time observation of working depth by both the operator, via an on-screen display, and by a remote observer through an online platform. This capability allows for immediate adjustments during the operation, ensuring greater precision and efficiency. Furthermore, by integrating recorded depth data with geospatial information, it becomes possible to generate detailed maps illustrating depth variations across the field. These maps can serve as valuable tools for further evaluations, such as performance monitoring in areas where subsoiling depth deviates from the desired range, either being too shallow or excessively deep. This technological advancement has the potential to significantly enhance the accuracy and effectiveness of subsoiling operations in modern agricultural practices.Materials and MethodsThis study focused on the design, development, and evaluation of a depth measurement system for a subsoiler attached to a track-type tractor, specifically tailored for sugarcane fields. The system not only provided real-time depth display but also recorded the location and transmitted it online. The research employed three distinct depth measurement techniques and was conducted using a randomized complete block design with split plots. The main plots are the three depth measurement techniques: based on the angles of the driving profiles of the subsoiler shanks (T1), the laser distance measurement method (T2), and the ultrasonic distance measurement method (T3), and sub-plots are depth ranges at three levels: 0-30 cm (R1: surface range), 30-60 cm (R2: mid-range), and 60-90 cm (R3: deep range). Initially, we calculated the absolute difference between the depths recorded by the system and those measured manually with a rod at each location. Following this, we analyzed key statistical indicators, including the average, standard deviation, and the minimum and maximum of errors, for comparison.Results and DiscussionThe results showed that the depth measurement error was significantly influenced by the technique employed. The angle technique yielded the lowest average error of 1.91 cm, while the ultrasonic technique resulted in the highest average error of 3.83 cm. Across all depth ranges, statistical indicators for depth error were significant. Specifically, within these ranges, the deep range exhibited an average depth error of 2.33 cm, and the surface range had an average error of 3.65 cm. Statistical analysis revealed that only indices related to minimum and maximum errors for interactions between factors were significant. The lowest minimum error value (0.05 cm) was observed with the angle technique at deeper depths, whereas the highest minimum error (0.34 cm) occurred with ultrasonic measurements at shallower depths on surfaces. Similarly, maximum errors followed this trend: The lowest maximum error (3.21 cm) was associated with angle measurements at deeper depths, while ultrasonic measurements on surfaces yielded a higher maximum error (8.63 cm). Both laser and ultrasonic techniques consistently demonstrated greater errors across all three depth ranges compared to angle-based methods. This discrepancy may be attributed to inaccuracies inherent in rangefinders when their beams encounter obstacles like clods or pits during field operations. Notably, as working depths increased across all measurement techniques, errors in depth measurement decreased significantly due to reduced vibrations from subsoiler devices at greater depths, thereby minimizing vibration-related inaccuracies.ConclusionThe results indicate that the depth measurement technique based on the angles of the driving profiles of subsoiler shanks exhibits superior accuracy in determining the working depth of subsoilers mounted on tractors, particularly during sugarcane field operations. The laser distance meter technique ranked second in terms of accuracy, while the ultrasonic distance meter method demonstrated the least precision. Notably, as working depths increased, reduced vibrations during operation were observed, leading to enhanced accuracy in depth calculations across all techniques. This improvement is attributed to decreased mechanical disturbances at greater depths. Overall, measurements within deeper ranges achieved higher levels of accuracy compared to those at shallower surface ranges. This trend suggests that operational conditions and device stability play significant roles in optimizing measurement accuracy.
Design and Construction
M. Safari; P. Ghiasi; A. Rohani
Abstract
In Iran, more than 50,000 hectares of sunflowers (oil and nuts) are cultivated annually. Conventional grain combine harvesters are not compatible with the unique characteristics of sunflowers, leading to significant grain losses during harvesting. Therefore, it is currently being harvested manually. ...
Read More
In Iran, more than 50,000 hectares of sunflowers (oil and nuts) are cultivated annually. Conventional grain combine harvesters are not compatible with the unique characteristics of sunflowers, leading to significant grain losses during harvesting. Therefore, it is currently being harvested manually. Manual harvesting increases labor hardships, energy and time consumption, and production costs. In this research, to harvest sunflower seeds, modifications were made on conventional head of a combine harvester (John deer 1055) to allow simultaneous harvesting, threshing, and cleaning of the sunflower seeds. After designing and fabricating the accessory, the improved head in field conditions was evaluated and compared with conventional harvesting methods. The field evaluation of the improved head was based on a randomized complete block design with three replications. The treatments involved three different harvesting methods: 1) using a modified combine head, 2) employing a combine equipped with pan attachment, and 3) manual harvesting. In each of the machine treatments, beating and cleaning units were set up for sunflower harvest. The results showed that there was a significant difference between the treatments concerning machine losses, field capacity, and harvesting costs, all at the 5% significance level. In the modified combine, combine with pans attachment, and manual method, combine losses were 0.72, 4.85, and 6%, and field capacity was 1.2, 1.13, and 0.12 ha h-1, respectively. The profit-to-cost ratio was 13.97, 13.3, and 3.01, respectively. The grain breakage percentage was 3, 3.3, and 0.56, respectively. According to the results, due to lower losses, appropriate field capacity, and lower harvesting costs, the use of John deer 1055 combine with the modified head is recommended for harvesting of the sunflower.
Design and Construction
B. Abbasian; M. E. Khorasani Ferdavani; H. Zaki Dizaji
Abstract
IntroductionThis study investigated the development and evaluation of an automatic feeder control system for sugarcane planters. The primary objective was to address limitations in existing machines and enhance their performance by introducing precise control of cane feeding.Materials and MethodsThe ...
Read More
IntroductionThis study investigated the development and evaluation of an automatic feeder control system for sugarcane planters. The primary objective was to address limitations in existing machines and enhance their performance by introducing precise control of cane feeding.Materials and MethodsThe automatic feeder control system was equipped with three types of sensors, including a Load Cell Sensor that directly measures the weight of sugarcane on the feeder table. This feature provides a real-time assessment of cane availability. The Hydraulic Oil Pressure Sensor monitored the pressure within the hydraulic system that drives the feeder mechanism. Variations in pressure served as an indirect measure of the force applied to the cane during the feeding process. The Ultrasonic Distance Sensor employed ultrasonic waves to estimate the distance between the sensor and the sugarcane pile. Nevertheless, some limitations concerning accuracy and response time were identified. A microcontroller served as the central processing unit, receiving sensor data and generating control signals to regulate the feeder mechanism. This allowed for automation and eliminated the need for a manual operator. The performance of the automatic feeder control system was evaluated against a manual control method operated by a human.Results and DiscussionThe evaluation focused on three key aspects: cane spillage, planting quality, and control stability. Cane Spillage: the amount of sugarcane inadvertently dropped during the planting process. Automatic control methods using a load cell and hydraulic oil pressure sensor reduced spillage similarly to manual control, averaging approximately 8.8 t ha-1. The ultrasonic sensor resulted in significantly lower spillage, achieving 7.4 t ha-1. However, its limited accuracy and responsiveness led to undesirable gaps between the planted canes. Planting Quality: The implementation of automatic control techniques utilizing load cells and hydraulic oil pressure sensors successfully ensured uniform spacing between planted canes, achieving results comparable to traditional manual methods. Due to its shortcomings, the ultrasonic sensor created gaps between the planted canes, undermining the overall quality of the planting process. Control Stability: The method utilizing hydraulic oil pressure sensors exhibited limitations in maintaining consistent control under varying operational conditions. This stemmed from temperature-dependent changes in oil viscosity, which affected the pressure readings and ultimately the control signal. Based on the evaluation results, the load cell control method emerged as the most favorable option for automatic feeder control. It delivered performance that matches manual control in terms of cane spillage reduction and planting quality, all while eliminating the need for an operator. The hydraulic oil pressure sensor method, although effective in some aspects, presented challenges due to oil viscosity variations. The ultrasonic sensor showed promise for reducing spillage; however, it ultimately fell short due to its inability to accurately and swiftly detect the availability of cane, resulting in gaps between planted canes. A separate assessment was carried out to compare manual cultivation with an automatic control method based on weight measurements using a load cell. This evaluation revealed significant differences (p < 0.01) in billet weight, the number of billets utilized, and one-sided gaps between the two methods. However, no significant difference was observed in terms of two-sided gaps.ConclusionThis study successfully designed and implemented an automatic feeder control system for sugarcane planters. The load cell control method emerged as the most effective solution, successfully eliminating the need for operators while ensuring high standards of planting quality and efficiency. Additional research could explore advancements in sensor technology and control algorithms to further enhance the performance of automatic feeder control systems.AcknowledgmentThe authors would like to express their gratitude to the Managing Director of Farabi Agro-Industrial Company and its staff, as well as the technical staff of Poya Sazan Sabz Avane Company, who cooperated in the preparation and evaluation stages of the system. Vice Chancellor for Research and Technology of Shahid Chamran University of Ahvaz, Iran: financial support under the special research grant number SCU.AA98.505.
Design and Construction
M. Rezaei; J. Khodaei; B. Astinchap
Abstract
IntroductionDue to the increasing need for agricultural products, protection of products against pathogens and preventing them from being wasted is important. Studies on droplet charging systems result in the reduction of chemical usage and an increase in the deposition of droplets on the target. Conventional ...
Read More
IntroductionDue to the increasing need for agricultural products, protection of products against pathogens and preventing them from being wasted is important. Studies on droplet charging systems result in the reduction of chemical usage and an increase in the deposition of droplets on the target. Conventional sprayers used in Iran have numerous disadvantages such as drift, environmental pollution, lack of complete and homogeneous coverage of the spraying surface, phytotoxicity, and crop losses. Therefore, evaluation of new spraying methods and using a variety of electrical sprayers as alternatives to conventional spraying is essential. This study aims to design, construct, and optimize the performance of the electrodynamic head of an atomizer motorized knapsack sprayer, and study the effects of the angle of the target position, spraying distance, and wind speed on the performance of the electrodynamic sprayer.Materials and MethodsExperiments were performed in an agricultural machinery workshop at The Department of Biosystems Engineering, the University of Kurdistan, Iran, with an atomizer motorized knapsack sprayer equipped with an electrodynamic head. The effect of some factors including wind speed, spraying angle, and spraying distance on deposition, coverage percentage, and uniformity of spraying were investigated. These effects were investigated to determine the uniformity coefficient of total spraying. Design Expert 8.0.6 Trial software was used to design the experiments based on central composite design and to analyze the data. The investigated factors and levels were: the distance of nozzles from the target (at three levels of 2, 4, and 6 m), the angle of the target position (at three levels of 0, 45, and 90 degrees), and wind speed (at three levels of 2.5, 3, and 3.5 m s-1). Water-sensitive paper cards were used to evaluate the quality of the spraying. The cards were scanned and magnified with an Olympus SZX12 Stereo Microscope equipped with an objective lens of X1 and a total magnification of 7X. The characteristics of droplet size were determined using Mountains Map Trial and Deposit Scan software.Results and DiscussionThe maximum value of the total spraying uniformity coefficient was equal to 1.95 for the spraying angle of 0 degrees, the distance of 6 meters, and the speed of 3.5 meters per second. Meanwhile, the lowest value of the spray uniformity coefficient of 1.18 was obtained for the test conditions of 90 degrees, distance of 2 m, and speed of 2.5 m s-1, respectively. Based on analysis of variance for the two-factor interactions model (P-value less than 0.0001, explanation coefficient 0.9383, absolute explanation coefficient 0.910, standard deviation 0.0590, and coefficient of variation 3.790%). It can be stated that this model is highly accurate in predicting the uniformity of the total spraying, and the linear components of spraying angle and spraying distance, as well as the interaction of spraying angle × spraying distance and spraying distance × wind speed, significantly affect the uniformity of the total spraying (p<0.05). Nevertheless, the linear component of wind speed and the interaction between wind speed and spraying angle had no significant effect on the changes in the uniformity coefficient of the total spray. According to the variance analysis table (F-values), spraying distance has a far greater effect on the spraying uniformity coefficient than the spraying angle.It has been observed that the spraying uniformity coefficient will increase by increasing the spraying distance and decreasing the spraying angle. It can also be stated that the linear components of spraying angle and spraying distance, the interaction component of spraying angle × spraying distance, and the square power of the components of spraying distance and wind speed have a significant effect on surface coverage. The values of R2, Adj-R2, CV, and PRESS for the model adapted to the test data of leaf surface coverage percentage were obtained as 0.9929, 0.9865, 4.87%, and 188.61, respectively.Among the three input variables, the spraying distance has the greatest effect on the coverage of water-sensitive papers. At larger spraying angles, especially 90 degrees, the coverage decreased with the increasing distance. At spray angle of 90 degrees, by increasing the distance from 2 to 4 m, the spray uniformity coefficient increased from 1.18 at a wind speed of 2.5 m s-1 to 1.84 at a wind speed of 3.5 m s-1. However, at smaller spraying angles (for example zero-degree angle), at first, the spraying coverage increases with the increase of the spraying distance from 2 to 3 m and then sharply decreases afterward. According to the contours of spray coverage, in the spray distance range of 4 to 6 m and regardless of wind speed, the spray coverage does not vary with the increase of the spraying angle (p< 0.05). Meanwhile, in the spray distance range of 2 to 4 m, with the increase of the spraying angle, the spraying coverage increases significantly (p<0.05). Overall, increasing the distance between the sprayer and the target decreased the surface coverage on the target, and in electrodynamic spraying, the uniformity of particle deposition on the underside of the target was relatively the same as on the upper side.ConclusionTo improve the performance of the atomizer motorized knapsack sprayer, an electrodynamic spraying head was designed and built, and its performance was optimized using the response surface method (RSM) with a central composite design. During the research process, the influence of the independent parameters such as the distance between the nozzle and the target, the angle of the target position, and the wind speed on the variables including spraying uniformity, the percentage of the spraying coverage, and the percentage of changes in the total spraying coefficient were discussed and investigated. The results of the research led to the determination of the 3.5 m s-1 wind speed, 2.5 m sprayer distance, and 90 degrees spraying angle with 0.792 desirability, which were considered as the optimal performance conditions of the electrodynamic spraying head. The results of laboratory validation for optimal conditions show that the uniformity of total spraying indicated by the total relative span factor (RSFT) and the percentage of spraying coverage (Cov) are equal to 1.65 and 28.27%, respectively.
Design and Construction
P. Ghiasi; M. Salatin; R. Soon; S. M. Mir Esmaeili; K. Pirvandi; Gh. Najafi
Abstract
IntroductionThe world today is facing the issue of population growth, which will result in food shortages. One way to supply food to this growing population is to facilitate the production of agricultural products to meet the growing demand. Medicinal plants are an important product of the agricultural ...
Read More
IntroductionThe world today is facing the issue of population growth, which will result in food shortages. One way to supply food to this growing population is to facilitate the production of agricultural products to meet the growing demand. Medicinal plants are an important product of the agricultural sector. In Iran, manual harvesting reduces the productivity of these crops, and the use of manual harvesting poses challenges related to available manpower. The costs and time required for manual harvesting are additional obstacles. Given the importance of developing medicinal plants, designing and constructing a mechanized machine for harvesting them could improve the harvesting process.Material and MethodsIn designing the machine for harvesting medicinal plants in cultivation rows, different scenarios were examined regarding the position of the machine relative to the tractor. The advantages and disadvantages of each scenario were listed separately, and finally, the continuous placement of tractors, harvesters, and trailers was defined. One of the goals of designing this machine is to perform harvesting operations for two row spacing’s - 80 and 160 cm. To achieve this goal, mechanisms were added to the machine that allow for changing the position of the harvesting head, as well as the cutting height. Moreover, due to the sensitivity of the harvested product to soil contact, the plants should be transferred immediately after cutting. Therefore, a transfer mechanism was designed and built to move the cut products to the trailer. Independent variables, including forward speed at two levels, type of reel in two types, and cutting blade in two types, were considered. Dependent variables also included harvesting efficiency, percentage of damaged plants, and harvesting capacity.Results and DiscussionThe results of variance analysis for different treatments show that the forward speed, type of reel, and cutting blade type have an effect on harvest efficiency. The difference in harvest efficiency is significant at a 1% probability level. A star cutting blade provides higher efficiency than a 40-teeth cutting blade. The rubber reel prevents plants from falling to the ground by creating a closed space in front of the blade. However, the inner parts of the rods reel are empty, and the plant can fall to the ground. Additionally, the plant may get wrapped around the rods, causing a decrease in harvesting efficiency. Another essential parameter when identifying and evaluating a harvesting machine is crop damage. Some plants get crushed and torn due to the impact on metal components. This situation reduces the quality of the harvested product, leading to a decline in the final product's price. The star-cutting blade causes more leaf rupture. In contrast, the teeth in the 40-teeth blade are continuous, making it unlikely for the leaf to get caught between the two teeth. However, with the star blade, the distance between the two blades is large, allowing the plant to get stuck in between and re-cut.ConclusionBased on tests conducted for eight different positions of the harvester, it was observed that the G test outperformed the other tests with 85.88% harvesting efficiency, a capacity of 344.8 kg h-1, and only 1.34% peppermint leaf damage. Therefore, for harvesting similar peppermint products, we recommend using a combination of a star blade, rubber carousel, and a forward speed of 1.2 meters per second. However, new tests should be conducted on other products like lavender and those with strong stems.
Design and Construction
S. Naderi Parizi; R. Alimardani; M. Soleimani; H. Mousazadeh
Abstract
IntroductionActivated carbon has a wide range of applications as a porous material in the liquid or gas phase adsorption process. The physical process of activated carbon production is divided into two stages thermal decomposition and activation. In this study, only the activation stage has been studied ...
Read More
IntroductionActivated carbon has a wide range of applications as a porous material in the liquid or gas phase adsorption process. The physical process of activated carbon production is divided into two stages thermal decomposition and activation. In this study, only the activation stage has been studied because it is very important in the properties of activated carbon being produced.The production of activated carbon from horticultural waste not only leads to cheap production and supply of many industrial and environmental necessities but also reduces the amount of the produced solid waste. Iran produces about 94,000 tons of pistachio husk annually, which is a good raw material for the production of activated carbon. The profitability index of activated carbon production in Iran is equal to 3.63, which in the case of export, the profitability index will be tripled.Studies have shown that temperature, period, and activation gas flow are the key factors affecting burn-off and iodine number during activated carbon production. Among the various activators tested, steam was found to be the most efficient, with the fastest activation time. For pistachio crops, the minimum iodine number required for economic efficiency is 600 mg g-1, while the highest specific surface area according to the BET test is 1062.2 m2 g-1.Materials and MethodsA Mannesmann tube made of 10 mm thick steel was used to construct the rotating reactor. To minimize heat loss during operation, the kiln body was insulated with a ceramic blanket capable of withstanding temperatures up to 1400°C. The kiln had a length and diameter of 190 cm and 48 cm, respectively, and operated at a temperature of 600°C, requiring approximately 25 kWh of energy for heating. CATIA V5 R21 software was employed to design the device, while ANSYS R20 software was used for thermal and mechanical analysis. The rotary reactor was identified as a critical component due to the high levels of thermal and mechanical stress it experiences. To address these issues, a thermal and fluid analysis was conducted, followed by a mechanical analysis using the results from the prior step. Subsequently, experimental tests were performed on the actual model, and the results were analyzed using statistical methods, including the T-student test in IBM SPSS software.The central heating unit and its surroundings were modeled using ANSYS CFX to obtain valuable information on fluid velocity, radiant properties, and heat transfer within the kiln and surrounding area at an operating temperature of 650°C. The analysis revealed uniform steam flow velocity between the kiln and the heating unit. To accommodate longitudinal expansion resulting from heat stress, taller rollers were employed to allow freedom of movement in that direction, while the lateral movement was unrestricted. This arrangement allows the reactor length to increase under varying temperatures. The reactor's end was designed with grooves and pressure plates, incorporating abrasion and compression plates made from refractory fibers to effectively seal the device. Furthermore, telescopic movement of the parts compensates for expansion effects.Results and DiscussionThe operating temperature of the system was gradually increased to reduce thermal stresses in the reactor shell. This led to a maximum increment in a longitudinal increase of 11.75 mm. Results from five sets of experimental tests and five software analyses demonstrated no significant differences between the experimental and analytical results at a significance level of 5%. Based on the thermal contour analysis, the thickness of the insulation layer was determined to be 5 cm. To control the operating temperature of the device, two methods were employed: adjusting the flame length of the burner and using different types of exhaust outlets. These measures effectively reduced thermal stress on the device.ConclusionThermal and mechanical analysis were useful methods for predicting heat distribution, thermal stresses, and potential dimensional changes in the activated carbon reactor. To compensate for possible alterations in the reactor's length and diameter, abrasive plates and friction washers were implemented. Careful control of fuel input to the burner and regulation of exhaust gas flow helped effectively reduce thermal stresses on the device.
Design and Construction
A. Mohammadi; K. Kheiralipour; B. Ghamari; A. Jahanbakhshi; R. Shahidi
Abstract
IntroductionThe permissible exposure time to vibration for the operator is one of the key factors in maintaining the operator's health while optimizing machinery and equipment. The tractor studied was the ITM475, manufactured in Iran. The purpose of this study was to calculate the operator's permissible ...
Read More
IntroductionThe permissible exposure time to vibration for the operator is one of the key factors in maintaining the operator's health while optimizing machinery and equipment. The tractor studied was the ITM475, manufactured in Iran. The purpose of this study was to calculate the operator's permissible vibration exposure time while using the tractor to ensure the driver can maintain good bodily health.Materials and MethodsIn this study, experiments were conducted using a 3-axis vibration meter based on the ISO 2631 standard. The obtained data were analyzed through a factorial experiment using 18 treatments and 3 replications. The factors studied were engine rotation speed (at three levels of 1000, 1500, and 2000 rpm), road type (dirt and asphalt), and gear position (at three levels of 1, 2, and 3).Results and DiscussionVarious total vibration models were obtained for the tractor, and their determination coefficient varied from 90.11% for gear No. 3 on an asphalt road to 100% for gear No. 1 on an asphalt road and gear No. 2 on a dirt road. The maximum whole-body vibration, and consequently the minimum permissible exposure time, was observed for gear No. 3 at an engine rotation speed of 2000 rpm on a dirt road, which was 1.49 and 1.16 hours, respectively.ConclusionThe maximum whole-body vibration experienced during an 8-hour tractor-driving session was measured at 0.85 m s-2. It is important to note that the permissible exposure time decreases as vibration levels increase, and it reaches a limit of 1.16 hours. To ensure drivers adhere to these permissible exposure times across various driving conditions, measures must be implemented to reduce tractor vibration and minimize its transmission to the driver. By reducing overall tractor vibration and minimizing its impact on the driver, it becomes possible to increase the permissible exposure time for drivers.
Design and Construction
M. Tahmasebi; M. Gohari; A. Sharifi; A. Hedayatipour
Abstract
Soil compaction can be naturally occurred or can be machinery-induced. Subsoiling is often applied to loosen soil compaction and decrease soil strength to levels that allow for root development and growth. Variable-depth subsoiling which modifies the physical properties of soil only where the tillage ...
Read More
Soil compaction can be naturally occurred or can be machinery-induced. Subsoiling is often applied to loosen soil compaction and decrease soil strength to levels that allow for root development and growth. Variable-depth subsoiling which modifies the physical properties of soil only where the tillage is required for crop growth has the potential to reduce labor, costs and fuel, and energy requirements. Since this study aimed to perform subsoiling operations with variable depth, the variable-depth tillage (VDT) tool was developed. A pneumatic multi-nozzles sensor has been used to simultaneously predict the depth of a soil layer in three depths (15, 30, and 45 cm), and send a signal to control the depth of the VDT tool. Evaluation of the VDT tool system was performed by two methods namely static and dynamic tests. In static evaluation, the system response time was measured to reach 95% of the proposed depths. The dynamic evaluation of the tool was accomplished in two steps in the field. The amount of fuel consumption and the travel distance of the tool tine to reach the desired operation depth were measured and compared with the common subsoiler (when the depth control was OFF). The average fuel consumption by using the variable-depth tillage tool decreased by 17.36% compared to the constant depth. Furthermore, the pneumatic sensor tine penetrated into the soil perfectly and sent the control signal to the control unit of the VDT tool in real-time, and the VDT tool loosened the soil at the exact depths sent by the sensor.
Design and Construction
I. Ahmadi; M. Golabadi; A. R. Eghtedari
Abstract
IntroductionAccording to FAO, gherkin and cucumber have been cultivated in about 2.23 million hectares of farmlands around the globe, and about 78000 hectares of Iran agricultural fields have been devoted to gherkin and cucumber cultivation. However, large amounts of the cucumber seeds required in Iran ...
Read More
IntroductionAccording to FAO, gherkin and cucumber have been cultivated in about 2.23 million hectares of farmlands around the globe, and about 78000 hectares of Iran agricultural fields have been devoted to gherkin and cucumber cultivation. However, large amounts of the cucumber seeds required in Iran have been imported from abroad. Fortunately, some Iranian agricultural companies have been focused on seed production recently. Therefore, there is an opportunity to develop seed production equipment such as seed extracting machines.There are two types of cucumber seed extractors: bulk seed extractor and single fruit extractor. The bulk seed extractor is suitable for extraction of large amounts of seed on the farm, while the single fruit extractor is suitable where seed production is limited to greenhouse seed-producing facilities which are mostly used for controlled pollination of the crop.Due to the high price of imported seed extractors, especially after increasing the price of foreign currencies, production of these machines within the country is economically rational; therefore, the aim of this research is to develop and evaluate a single fruit cucumber seed extractor for small and medium-size seed-producing greenhouses.Materials and MethodsThe cucumber seed extractor was designed semi-automatically. The criteria for designing the machine were as follows: 1- usage of the single fruit seed extraction method, 2- the possibility of simultaneous usage of two operators, 3- automatic discharge of the extracted seeds, 4- the possibility of the height variation of the machine, 5- the possibility of the emergency shutdown of the machine, 6- the possibility of the angular velocity variation of the machine helix.The working element of the machine was the rotating helix that can extract the fruit seeds and leave the fruit's outer skin mostly intact for easy disposal of fruit remains from the greenhouse. A 1 hp, 3 phase electric motor was used to drive the machine via the belt and pulley transmission system. For the smooth start and stop of the machine, and the possibility of angular velocity variation of the machine helixes, an electronic driver was used for the motor.To design the machine helix, the dimensions of the examined cucumber were measured first (i.e., cucumber length and diameter); then, according to the physical and mechanical properties of the fruit, the prime mover and transmission system of the machine was designed. Finally, the fabricated machine was evaluated using some mechanization criteria.Results and DiscussionSome of the results are as follows:The total torque required to drive the machine was 3.394Nm.The electric motor power should be higher than 0.284hp; furthermore, in order to have a wider angular velocity span for the rotating shaft, a 1hp electric motor was installed on the machine.The diameter of the rotating shaft was calculated to be 15mm.The seed extracting machine could be used instead of 15 workers of the manual seed extraction method.The rate of seed extraction using the machine was 30781 kg ha-1.The efficiency of seed extraction using the machine was similar to that of the manual method.The emergence percentage of seeds obtained by the machine was similar to that of the manual method.The amount of crop calculated from the concept of economical break-even point was 7 tons.ConclusionIn this study, an apparatus for mechanized extraction of cucumber seed was designed, fabricated and evaluated. The working element of the machine is the extractor helix that is rotated via the belt and pulley transmission system, which is activated using a 1 hp, 3 phase electric motor. For smooth start and stop of the motor, as well as the possibility of angular velocity variation of the machine helix, the motor was equipped with an electronic driver. Utilizing an emergency shutdown switch, the machine can be protected from unforeseen emergency situations. After using the machine for 6 months, it was recognized that strengthening the extractor helixes was necessary. According to the results of this study, using the machine led to 15 person reduction in the labor needs of the manual cucumber seed extraction method. Moreover, the amount of crop calculated from the economical break-even point was 7.7 tons.
Design and Construction
A. Khalo ahmadi; O. R. Roustapour; A. M. Borghaee
Abstract
IntroductionProviding new solutions to control wet waste is one of the most important issues in maintaining public health. Drying will reduce the harmful effects on the environment by reducing moisture and the smell of wastes as well as easy transportation and disposal costs. The purpose of the design ...
Read More
IntroductionProviding new solutions to control wet waste is one of the most important issues in maintaining public health. Drying will reduce the harmful effects on the environment by reducing moisture and the smell of wastes as well as easy transportation and disposal costs. The purpose of the design and development of the household dryer is to dry food waste in order to reduce its volume and prevent the spread of its pollution in the air, water, and soil. To study the drying behavior of food waste, an experimental cabinet dryer was designed, fabricated, and evaluated for drying food waste.Materials and MethodsThe dryer consisted mainly of the drying chamber, electric heater, fan, air inlet channel, mesh tray, air distribution plates, temperature sensor, and control panel. Different parts of the dryer were made of a stainless galvanized sheet. The dryer was modeled using Catia 2019 software and its various parts were designed. The heating power was calculated as 2.7 kW. A centrifugal fan with an air volume of 310 m3h-1, 2800 rpm, and 110 Pa was used to supply airflow in the dryer. In the drying process, a tray with medium and lateral air passage was fabricated and applied. Food waste was obtained from fruit and vegetable waste, homemade food, and fruit shops. And nonfood items such as glass, paper, plastics, and metals were separated from the waste and crushed with a shredder, and reduced to sizes less than 20 mm. First, the product was placed in the environment for one hour and then pressed with a mechanical press with the same pressure to eliminate part of the water. An anemometer UT363 model made in China was used to measure the air velocity. The temperature was measured and controlled by a temperature thermostat of G-sense model made in Iran. The effect of three temperatures of 50, 60, and 70 °C and three inlet velocities of 1, 1.5, and 2 m s-1 on the kinetics and intensity of drying of food waste and energy consumption of food waste with a thickness of 3 cm was investigated. Moisture ratio and drying intensity diagrams were extracted. Diffusion, activation energy, and energy consumption were determined.Results and DiscussionDrying kinetics diagrams showed that temperature had a significant effect on moisture variation of food waste during drying. Drying period decreased with increasing temperature. The slope of the drying intensity diagrams increased with the increase of the dryer temperature. Drying rate was decreased at the temperature of 70 °c and it had a steeper slope that indicates the more intensity of the drying process in this condition. The drying process of all three samples occurred in the falling rate stage. The air duct on the side and in the middle of the tray caused hot air conducted above the tray and increased energy consumption. Effective moisture diffusivity of food waste during the drying process was in the range of 3.65×10-9-4.56×10-9 (m2 s-1). The effective moisture diffusivity at temperatures of 50 °C and 60 °C was less than 70 °C. Because at the temperature of 70 °C, the membrane resistance of the cell destroyed by high heat and increased the diffusion coefficient in the material.ConclusionIncreasing temperature caused the drying period decreased and the drying occurred in the falling rate stage. Temperature and the interaction of velocity and temperature had a significant effect on the drying process. The highest drying intensity and the lowest drying time were observed at the temperature of 70 °C and a velocity of 2 m s-1. Energy consumption had the maximum value at the temperature of 70 °C and a velocity of 2 m s-1 and a minimum value at the temperature of 50 °C and a velocity of 1 ms-1. The amount of activation energy for the food waste mass at three velocities was equal to 10417.44 J mol-1.
Design and Construction
M. Hasannia Samakoush; S. R. Mousavi Seyedi; A. Mahdavian
Abstract
IntrodutionNowadays, supplying the needed food for people is one of the main global issues. Among foods, rice as the second vital crop has an important role in the world. The amount of global rice losses is about 21 percent and in Iran is reported between 16 to 30 percent that the most amount of it belongs ...
Read More
IntrodutionNowadays, supplying the needed food for people is one of the main global issues. Among foods, rice as the second vital crop has an important role in the world. The amount of global rice losses is about 21 percent and in Iran is reported between 16 to 30 percent that the most amount of it belongs to harvest (mowers and crushers) part. The measuring device for rice picker combine losses at lab scale is a tool which could report the losses of separating and cleaning units. One of the advantages of this device is choosing maximum speed by the operator with considering the acceptable amount of seed losses. Therefore, research about detecting and decreasing this type of losses is important. In this research, only the losses of the harvesting step, especially at the end of a combine harvester machine was addressed. Different methods included piezoelectric and acoustic sensors, load cell, and FIS controller were used as the measuring device of rice picker combine seed losses. In this research, on the contrary with other studies, the slope of meshed plate and humidity of product was measured using a piezoelectric sensor at lab scale under different conditions of the rotational speed of meshed plate. Therefore, the general purpose of this research was design, construction, and evaluation of the measuring device for rice picker combine losses based on the piezoelectric sensor at lab scale to measure the seed losses in the straws at the end of the machine at rice picking.Materials and MethodsA meshed plate with the 100 × 60 cm2 dimension was one of the main parts of the measuring device of seed losses. The diameter of its meshes was 7 mm based on the rice seed size. It separates the rice seeds from straws. Separated seeds from this part were fallen on the other plate which is mounted under the meshed plate. The seeds through four separated routes were fallen on the sensors and output pulses from sensors were sent to the operator plus shown at a monitor. The used seeds at tests were selected from Fajr rice cultivar with a high yield and short height. The used piezoelectric sensor had the ability to convert imposed force and pressure to voltage and vice versa. After the seed falling on the sensor and its vibration, the piezoelectric sensor worked as a beam fixed at one end. The used Integrated Circuit (IC) was ATMEGA328, which receives the needed data through the sensor as a processing and action system. An electric motor was used to create the rotational speed of meshed plate. The LCD indicator was used for monitoring the obtained data from the test. The amount of seed losses at the end of rice picker combine machine was studied using the piezoelectric sensor with high sensitivity for detecting seeds to separate the seeds from straws. The tested sample in this research was 1 kg straw plus 52 g seed which was equal to 3 percent loss at the end of the harvest combine machine. The experimental design was a simple randomized complete design with three replications. The used treatments included the rotational speed of meshed plate at 3 levels (50, 75, and 100 rpm), the slope of meshed plate at 3 levels (25, 37, and 45 deg) plus humidity at 3 levels (12, 18, and 24 percent). Then the data analysis was done using the conducted test design. The GenStat software was used for data analysis.Results and DiscussionThe analysis of variance table showed that all treatments have a significant difference in the number of rice lost seeds at 1% probability level. The interaction between the rotational speed of meshed plate and seed humidity had a significant difference at the 1% level. On this base, the best separation of seed from straw recorded at 100 rpm and 12% humidity. The reason was the higher vibration of the meshed plate at high rotational speed and better separation of seeds at low humidity. Increasing the slope of meshed plate and humidity of seeds caused decreasing in the device efficiency. Because the motion speed of the sample on the meshed plate increased with increasing the slope of the meshed plate, a lower period was needed for separating the seeds from straws, and this separation at higher humidity was done hardly. The highest efficiency at this condition was obtained with 12% humidity and 25º slope. Increment of the rotational speed of meshed plate and decrement of meshed plate slope caused the best separation by the device. Its reason was high vibration at the high rotational speed and having enough time for separating the seeds from straws at a low slope of the meshed plate. The best angle for separating was 37º. Increment of the rotational speed of meshed plate, decrement of meshed plate slope, and sample humidity caused increasing the device efficiency. The reasons were high vibration at high rotational speed, having enough time for separating seeds from straws, and decreasing the compression at low humidity amounts. The results showed that the best device efficiency with 95.51% was obtained at 100 rpm rotational speed, humidity of 12%, and 25º slope of the meshed plate.ConclusionIn this research, a measuring device for detecting the amount of seed losses combined by straws at the end of a rice picker combine machine was designed and constructed, and then was assessed. The results of lab tests showed that increment of the rotational speed of meshed plate plus decrement of meshed plate slope and sample humidity causes an increment of device efficiency. With installation and evaluation of this device on the rice picker combine machine, the needed correction at the farm will be done and the amount of losses will be decreased.
Design and Construction
A. Rezaei; H. Masoudi; H. Zaki Dizaji; M. E. Khorasani
Abstract
Introduction The cereal combine harvester is one of the agricultural machines that works in difficult conditions and its parts are constantly under various static and dynamic loads. For the optimal design of vehicle parts, types and values of loads applied to them must be determined correctly. The purpose ...
Read More
Introduction The cereal combine harvester is one of the agricultural machines that works in difficult conditions and its parts are constantly under various static and dynamic loads. For the optimal design of vehicle parts, types and values of loads applied to them must be determined correctly. The purpose of this study was to design and fabricate an electronic system that could instantly measure and store the amount of vertical load exerted on the rear axle of grain combine harvester in various conditions to be used in the design and optimization of the axle.Materials and Methods Main components of the designed system included a steel coupling, a disc loadcell (H2F-C2-10t ZEMIC model), an electronic board for amplifying loadcell output voltage, a data logger (AdvanTech DAQ Navi model), a 12-volt battery, and a laptop. A special steel coupling was designed in CATIA software for connecting the loadcell to the axle. The loadcell was placed between the coupling plates and then the coupling was installed on the center point of the rear axle of a JD 955 combine harvester. A standard tensile-compression testing machine (Cantam STM-150) was used to calibrate the loadcell. The relationship between the input load and the loadcell output voltage was linear and had a high coefficient of determination (R2 = 0.9991). In the static test, the vertical load exerted on the axle was recorded by the electronic system while the combine was stopped and the combine engine was in ON/OFF modes. In the dynamic test, the combine was driven in three positions including asphalt road, dirt road, and wheat field at three different forward speeds, and loads on the rear axle were recorded by the electronic system. Finally, the data obtained from the tests were analyzed as a factorial experiment in a completely randomized design with five replications in Excel and SPSS software.Results and Discussion The average static loads on the combine rear axle in ON and OFF modes were 14.908 and 14.905 kN, respectively. The results of the Student's t-test of paired samples to compare the values of axle vertical loads in two modes of static load measurement showed that there is no significant difference between the axle loads in ON and OFF mode of the engine at 1% probability level. The average vertical loads on the rear axle of the combine were equal to 15.20, 15.27, and 15.28 kN, while driving on asphalt roads at speeds of 10, 15, and 20 km h-1 respectively. These values were equal to 17.57, 17.99, and 18.15 kN, while driving on the dirt road at speeds of 2, 4, and 6 km h-1 respectively, and they were equal to 16.47, 18.01, and 17.78 kN when harvesting wheat in the field at speeds of 3, 4, and 5 km h-1 respectively. The average load applied on the axle in the turning path was more than the load applied in the straight path, which indicates load transfer to the rear axle during turning. The effect of forward speed and path type on the amount of axle load was significant at a 1% probability level, but their interaction was not significant. Therefore, the critical conditions for applying load on the rear axle of combine harvester are occurred while combine turns with high forward speed, and the design of the axle should be based on these conditions. The maximum load on the axle was obtained equal to 50 kN on the dirt road, which was due to the combine movement on a steep uphill at the end of the path.Conclusion Evaluation of the system in different conditions showed that the performance and accuracy of the system are acceptable and the data of this system can be trusted and used to measure the vertical load on the rear axle of the combine. The current rear axle of the JD955 combine harvester looks relatively safe, but at some very rugged elevations, especially steep uphills, it suffers from a lot of stress that may cause damage. So, optimizing the axle such as increasing the thickness of the triangular piece in the middle of axis and using a stronger alloy for the middle areas of the axle are recommended.
Design and Construction
O. Esmand; S. R. Mousavi Seyedi; D. Kalantari
Abstract
Introduction The use of new technology in planters is one of the most important factors in the advancement of agricultural science. In the present study, an electronic warning system has been designed and implemented to prevent large seeds from falling from the fall pipe into the ground groove. In this ...
Read More
Introduction The use of new technology in planters is one of the most important factors in the advancement of agricultural science. In the present study, an electronic warning system has been designed and implemented to prevent large seeds from falling from the fall pipe into the ground groove. In this study, three types of corn, bean and soybean seeds have been used, using two laser and microwave sensors. Viewing and comparison of the two sensors and their performance in two conditions of medium and high sensitivity in both laboratory and field conditions were conducted. In this case, the differences between the two sensors in different sensitivities have been evaluated and compared. The performance of the sensors in seed count has also been studied and compared. According to the results obtained in both cases, the sensors performance was acceptable, and especially in the maximum sensitivity of the sensors, they were able to handle well the clogs created in different situations (clogging down or above the fall pipe or emptying the seed tank). Detect and alert in a timely manner. Also, the count of seeds in all three seed types was recorded with high accuracy compared to the actual number. Materials and Methods Three types of coarse seeds (corn, beans and soybeans) as well as two types of sensors (laser and microwave) with two levels of medium sensitivity and high sensitivity were used for the experiments. Laser sensors are one of the most precise instrumentation and industrial automation tools that use laser light to detect objects or even precise distances. The function of the microwave sensor is that the high frequency waves are transmitted when the power supply is connected. These waves are reflected back to the module receiver if they hit objects. The open waves in the module are multiplied by the frequency of transmission by the mixer and a low-output (IF) signal is generated. The output frequency is equal to the difference between the frequency of the transmitted and reflected waves caused by the Doppler effect. Based on this frequency, the presence of a moving object and its speed are detected. Experiments were carried out at both laboratory and field levels and in both moderate and high sensitivity modes using variable resistance mounted on the controller. The equivalent distance for each seed test is 100 meters, so twice for each seed in the laboratory and field level for each of the laser and microwave sensors in both high and medium sensitivity modes. In this system, in case of falling pipe clogging due to seed accumulation or mud under the falling pipe or other factors, an alert system (warning beep), along with the corresponding LED light, indicates a problem in the seed fall system and the operator alerts paying attention to the LED light (green or red) will detect the problem. Results and Discussion The results indicated that by installing a variable resistance inside the circuit, different sensors can be created in the sensors. Increasing the sensitivity of the sensor as much as possible can cause higher the efficiency of the sensor. In the two cases of medium and high resistance, sensors work with medium and high sensitivity. It works since both modes have been tested and the results have been satisfactory. The accuracy of counting and seed detection accuracy between two laser sensors and microwave sensors in two medium and high sensitivity modes were calculated and evaluated. The experiments in the laboratory showed that the difference in the number of seed count by laser sensor compared to the actual number in maize seed at medium and high sensitivity were 87.4% and 94.3%, respectively, in bean seeds 89.1% and 94.2%, respectively. And in soybean seed were 89.4% and 92.3%, respectively. Conclusion The developed embedded system can successfully check and announce the instantaneous state of three types of grain tested (corn, beans and soybeans) in the seed delivery tube of a hand single-row planter with visual cues (on or off LED lights) and audible signals (on or off the alarm), whenever there is a grain flow or no grain flow. Likewise, the developed system can show the blockage at the end of the seed delivery tube with visual indications of the green and red lights on or off and the alarm sound described in detail. These warnings are indications of a fall pipe failure or lack of grain flow in the grain measuring mechanism toward the opening groove and then into the ground. This type of detection alerts the operator in a timely manner by monitoring the status of the grains in the measuring system and ensuring that the grains are located in the ground.
Design and Construction
P. Pashaee; H. R. Ghasemzadeh; H. Behfar
Abstract
Introduction According to reports on trends in the agricultural industry, demand for more precise and affordable machinery is rising and precision farming methods used by farmers are expanding. Damping vibration of the boom sprayer is one of the challenges for researchers when crossing the surface roughness. ...
Read More
Introduction According to reports on trends in the agricultural industry, demand for more precise and affordable machinery is rising and precision farming methods used by farmers are expanding. Damping vibration of the boom sprayer is one of the challenges for researchers when crossing the surface roughness. The lack of uniformity of the nozzle spray pattern and the reduction of the precision and quality is the result of an uncontrolled vibration of the boom sprayer. So far, many efforts have been made to decrease the vibration of the long sprayer boom. Using active and passive methods, researchers have achieved great success in reducing the spray boom vibration. Many of these methods are based on the use of external force as a controlling force. Expensive equipment, the use of tractor hydraulic power, and high energy costs are the main disadvantages of these methods. In the present work, a new system called "variable support" was designed and built. The boom rests on a round bar at its midpoint; as the boom tends to oscillate, a minute amount of rotation of the bar activated by a servomotor in an appropriate direction, alters the position of the resting point of the boom on the supporting bar, bringing the boom back to its initial balanced position as a result.Materials and Methods To carry out experiments, the universal tractor U650 and a mounted tractor sprayer model tms500 with 8 m boom and a 500-liter tank, was used in this research by making changes to the design of the simple tractor sprayer a new active sprayer designed and built with intelligent online balancing system that in addition to balancing the boom angle, it reduced the fluctuations that occur during work. Electronic control was used to control the position of the boom. The microcontroller programming codes were developed and uploaded in the microprocessor to execute instantaneous commands to the mounted activator due to the need for boom positional data for analyzing experiments, a data logger was also designed in conjunction with the controller circuit and the algorithm was loaded after coding with C++. To compare the new sprayer with the conventional, a field test was conducted. Tests were carried out according to manufacturer's instructions at three-speed levels of 3 (low), 5 (medium), and 8 km h-1 (high), with three bumps heights of 10, 15, and 20 cm with three replications. For the acquisition of vertical acceleration as well as axial rotation data in the conventional sprayer, a data logger with an accelerometer and gyroscope was used. The data logging rate and the accuracy of the accelerometer and gyroscope measurement were set to 50 Hz, 0.1 m s-2 and 0.1°, respectively.Results and Discussion To compare the behavior of the active and the conventional spray booms in terms of vibrations, the univariate analysis was used. The results showed that there was a significant difference between the performances of two sprayers at 5% probability level with the sig. number of 0.000.To compare the behavior of the active and the conventional spray booms in terms of axial rotation, also the Univariate analysis was used. The results showed that there was significant difference between the performances of two sprayers at 5% probability level with the sig. number of 0.000. Also, comparing the marginal mean values of the data obtained from the data logger showed that the active boom compared with the conventional boom had less axial rotation and less vertical acceleration.Conclusion Results of experiments showed that the new sprayer with variable support system, relative to the conventional sprayer in terms of controlling boom acceleration and the angular balance of the boom with a significant difference had relative superiority and can be considered as an appropriate alternative to increase the accuracy of spraying, although more research on large scale booms are necessary before coming to final conclusion.
Design and Construction
V. Neisari fam; R. Tabatabaei koloor; A. Motevali
Abstract
IntroductionAlmonds (Prunus amygdalus) belongs to the family of Rosaceae and the subspecies of Pronoideae. Its kernel contains a lot of energy, amino acids, sugars and mineral elements. Iran is ranked fifth in terms of producing almonds after United States, Australia, Spain, and Morocco, but at the same ...
Read More
IntroductionAlmonds (Prunus amygdalus) belongs to the family of Rosaceae and the subspecies of Pronoideae. Its kernel contains a lot of energy, amino acids, sugars and mineral elements. Iran is ranked fifth in terms of producing almonds after United States, Australia, Spain, and Morocco, but at the same time, Iran's position is not very suitable in the world export market. The processing of this product involves three stages of shell breaking, kernel separation, and packaging. One of the important methods of separation of the kernel from the wooden crust is the use of pneumatic separation and this method can be used to grade, clean, and separate the seeds of different materials.Materials and MethodsAlmond samples of the Shokofeh variety (A.H.3) were obtained from Maragheh gardens in East Azarbaijan province. The moisture content of the shell, the kernel, and mixture of them was determined using the oven drying method. Also, some physical and mechanical properties were measured. In order to design the almond separator system, it is important to determine aerodynamic properties. The most important aerodynamic properties such as terminal velocity and drag force were determined. The first step in designing and manufacturing a device is to select the cross-sectional shape and dimension. The cross-section of the machine is selected based on parameters such as simplicity and construction costs. With the assumption of a machine with a separation capacity of 2 kg (mixed product) per minute, the length and the width of the machine were obtained to be 18 cm and 15 cm. Using the terminal velocity and dimensional data, the blower distance to the outlet, the tunnel length, the power and flow rate of the blower were calculated and then the design and construction were done. To evaluate the separation and evaluation of the apparatus, parameters such as blower speed, shell size, and moisture content of the mixture were investigated for each parameter at three levels. Airflow rates of the wind tunnel were 3, 5, and 7 m s-1, moisture content (7%, 13%, and 19%), shell size in three groups: small, medium, and large.Results and DiscussionThe average geometric properties including length, width, thickness, geometric mean diameter, and spherical coefficient for almonds were 20.64, 13.25, 7.4, 12.64 mm, and 0.612, respectively, as well as properties for large shells (25.17, 16.5, 11.15, 16.66 mm, and 0.66), for average size (17.36, 13.5, 6.4, 11.44 mm, and 0.65) and fine size (13, 9.9, 3.5, 7.66 mm, and 0.59), respectively. The mechanical properties of the samples (shell and almond kernel) were measured at three levels of moisture content of 7%, 13%, and 19%. The results showed that by increasing the moisture content, the fracture force for both shell and kernel increases. Almond shell had the highest angle of rotation at all levels of moisture. This was due to its heterogeneous shape, broken edges and rough surface. On the other hand, almonds had the lowest degree of rotation, due to the greater weight of the kernel and the more homogeneous and spherical shape than the shell. The results obtained from measuring the terminal velocity of the samples selected from the kernel and shell in terms of their weight indicated that the velocity limit for the almonds was 10.2-12.2 m s-1 and for the shell, the range was 1.8-6 m s-1. The variance analysis of the effect of particle size, velocity, and moisture parameters on the level of separation of shell in almond mixture showed that all major effects and interactions of factors were significant at 1% probability level. Particle size and moisture content did not affect the separation rate at 7 m s-1. With decreasing velocity, the separation rate in the particle size was reduced, which was due to the higher speed of the separation rate. At low velocity, the best separation was related to the fine particle size, which was due to the harmonization of the fine particle velocity and the separation rate.ConclusionPneumatic separation of almond kernel and shell was affected by air velocity, particle size and moisture content. As the flow rate increases, the amount of shell separation from the kernel increases. Particle size and moisture content did not affect the separation rate at 7 m s-1. The results at medium moisture content indicated that in addition to the acceptable separation level (relative to other moisture levels) at this level (13%), the harvesting time of this product can be managed and the use of additional energy in the processing of this product is prevented.
Design and Construction
J. Soleimani; M. H. Kianmehr; S. R. Hassan Beigi Bidgoli; S. M. Shariatmadari; K. Rezapoor
Abstract
Introduction The annually production of cattle manure is estimated around six million tons in Iran. Manure transportation with high moisture and low density recognized as crucial issue. The densification of dry or wet manure is the profound method for decreasing the manure volume which reduces the cost ...
Read More
Introduction The annually production of cattle manure is estimated around six million tons in Iran. Manure transportation with high moisture and low density recognized as crucial issue. The densification of dry or wet manure is the profound method for decreasing the manure volume which reduces the cost of handling and storage. Besides, the particle size is one of the important factors in the pellet production. Ball mills, vibratory mills, hammer mills, knife mills, two roll mills, colloid mills, attrition mills, or extruders can be used for size reduction of biomass. Specific energy consumption for size reduction of biomass highly depends on moisture content, bulk and particle densities, feed rate of the material, particle size distribution (initial/final particle size) and machine variables. The present study is conducted for wet cattle manure size reduction machine. Furthermore, the relationship between moisture content (35, 40 and 45 %w.b) and drum of special size reduction machine in rotational speed (150, 200 and 250 rpm) considering geometric mean diameter of particle and size distribution of wet cattle manure were investigated. A factorial experiment under randomized complete design method was employed with three replications. Materials and Methods The main parts of machine include drum, concave, spring and adjusting screw. The main function of this thresher machine is to combine crushing and cutting in order to conduct the size reduction methods, i.e., to apply compressive and shear forces to the cattle manure particles. The drum is also equipped with several rows of sharp-edged milling segments. The spring constants were determined by evaluating the slope of the force vs. deflection curves. The rotational speed of drum was changed in the range of 100-700 rpm during these experiments. In the test of the machine physical properties of grinds such as geometric mean diameter of grind particles and particle size distribution were determined. One kg of cattle manure was grinded in each test and the particle size distribution of grinded cattle manure was determined according to ASAE standard S319.3. The moisture content of cattle manure was obtained according to ASAE standard S358.3. Results and Discussion The initial and final particle size of the materials are 20 millimeters and less than 5 millimeters, respectively and the angle of nip is 30 degrees (according to the installation space limitations), the diameter of the drum is 310 millimeters. The spring constant was equal to 24.371 N mm-1 and on the basis of the experiments a drum speed in the range of 150–250 rpm is considered to be optimal settings for the milling for cattle manure disintegration. The results of Table 4 show that for wet cattle manure with 35% (w.b) moisture content at 250 rpm rotational speed of drum (P > 0.05; Skewness = -0.056; Kurtosis = -2.15), 40% (w.b) moisture content at 250 rpm rotational speed of drum (P > 0.05; Skewness = 0.076; Kurtosis = -1.77), 45% (w.b) moisture content at 200 rpm rotational speed of drum (P > 0.05; Skewness = 0.095; Kurtosis = -1.72), in grinds that would potentially produce better compacts. The geometric mean particle size and standard deviation for each test are shown in Table 2. According to Table 2, the lowest geometric mean of particle size is related to rotational speed of 200 rpm and a moisture content of 45% (w.b), and the highest at rotational speed of 250 rpm and a moisture content of 45% (w.b) can be observed. Conclusion The use of cattle manure of thresher machine reduces the specific energy consumption of cattle manure by 92% compared to the conventional method (using drying and hammer mill) in the pellet production. The lowest geometric mean diameter of wet cattle manure was 1.02 millimeter for drum rotational speed of 200 rpm at 45% (w.b) moisture content and the highest was 1.38 at rotational speed of 250 rpm and a moisture content of 45% (w.b%). The best particle size distribution was observed for milling of wet cattle manure with 35% (w.b) moisture content at 250 rpm rotational speed of drum (P> 0.05; Skewness = -0.056; Kurtosis = -2.15), 40% (w.b) moisture content at 250 rpm rotational speed of drum (P> 0.05; Skewness = 0.076; Kurtosis = -1.77), 45% (w.b) moisture content at 200 rpm rotational speed of drum (P> 0.05; Skewness = 0.095; Kurtosis = -1.72)
Design and Construction
S. Rezaei; M. Dowlati; R. Abbaszadeh
Abstract
Non-chemical treatments are an approach for improving seed germination. In order to evaluate the effects of the magnetic field application on onion seed germination and seedling growth indices, a quadrupole magnetic field system was designed and fabricated. It was also compared with a dipole magnetic ...
Read More
Non-chemical treatments are an approach for improving seed germination. In order to evaluate the effects of the magnetic field application on onion seed germination and seedling growth indices, a quadrupole magnetic field system was designed and fabricated. It was also compared with a dipole magnetic field system. In the quadrupole system, each coil consisted of three layers and the cores were moved inside the coils. These arrangements make it possible to change the magnetic field intensity in addition to input current setting. The experiments were conducted based on factors including the type of system (bipolar and quadrupole), magnetic flux density (75, 150, 300 and 600 μT) and duration of the field application (15, 30, 60 and 120 min). Germination percentage, germination rate, mean germination time, seedling vigor index, shoot length, root length, fresh weight of shoot and root, fresh weight of seedling, dry weight of shoot and root were measured. The results showed significant effects on seed germination and seedling growth of onion. In most germination characteristics, the quadrupole system had a better impact than the bipolar system. For many traits (except for weights), the increase in field intensity degraded the traits. Quadrupole system that applied the magnetic field of 600 μT for 15 minutes, yielded 63% increase in the total seedling weight. Most of the germination traits were not affected by exposure time. Further investigations are required for shorter exposure times compared to used durations in this study.
